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US4520062A Expired / Lapsed US ⏱️ 0.0 years remaining

Transfer coating of abrasion-resistant layers

Assignee: General Electric Co
•
Filing: 1983-09-02
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Granted: 1985-05-28
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Expires: 2003-09-02
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Abstract

Abstract Highly abrasion-resistant transfer coatings are provided on a wide variety of substrates, thermoplastic or thermosetting, by transfer coating from a mold surface or a flexible web, such as by use of a heat transfer tape, an ultra-thin coating consisting essentially of a non-resinous binder material such as microcrystalline cellulose together with mineral abrasive particles, preferably alumina or a mixture of silica and alumina which have been heated together at a temperature of at least 140 DEG F., the ultra-thin coating also preferably containing a silane and a small quantity of a sticking agent such as a thermoplastic or thermosetting resin.

Inventors

  • 👤 Israel S. Ungar
  • 👤 Herbert I. Scher
  • 👤 Nelson L. O'Neill

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 23:20
CPC Classifications
B; B05; B05D; B05D1/00; B05D1/28; B44; B44C; B44C1/00; B44C1/16; B44C1/165; B44C1/17; B44C1/1712; B44C1/1729; B44C1/24; B44C3/00; B44C3/04; B44C3/08; B44C5/00; B44C5/04; B44C5/0469; B44C5/0476; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24355; Y10T428/24372; Y10T428/24413; Y10T428/24421; Y10T428/2443

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 94 words
A process for providing an abrasion-resistant deposit on the surface of a substrate, comprising providing a transfer carrier coated with an ultra-thin deposit consisting essentially of a non-resinous binder material, a small quantity of finely divided solid lubricant and mineral abrasive particles, which ultra-thin deposit has been dried on said transfer carrier at a temperature of at least 140° F., transferring said dried ultra-thin deposit from said transfer carrier to the surface of a substrate under conditions of heat and pressure whereby said deposit becomes adhered to said substrate, and removing said transfer carrier.
Claim 2
Dependent Claim 94 words
A process for providing an abrasion-resistant deposit on the surface of a substrate, comprising providing a transfer carrier coated with an ultra-thin deposit consisting essentially of a non-resinous binder material, a small quantity of finely divided solid lubricant and mineral abrasive particles, which ultra-thin deposit has been dried on said transfer carrier at a temperature of at least 140° F., transferring said dried ultra-thin deposit from said transfer carrier to the surface of a substrate under conditions of heat and pressure whereby said deposit becomes adhered to said substrate, and removing said transfer carrier.
Claim 3
Dependent Claim 17 words
A process according to claim 1, wherein said carrier is a mold surface or a flexible web.
Claim 4
Dependent Claim 29 words
A process according to claim 1, wherein said binder material consists essentially of microcrystalline cellulose or a mixture of microcrystalline cellulose with a small quantity of carboxy methyl cellulose.
Claim 5
Dependent Claim 18 words
A process according to claim 1, wherein said ultra-thin deposit also contains a small quantity of a silane.
Claim 6
Dependent Claim 30 words
A process according to claim 1, wherein said ultra-thin deposit also contains up to about 35% by weight based on the total solids of a sticking agent or film-forming binder.
Claim 7
Dependent Claim 37 words
A process according to claim 3, wherein the ultra-thin deposit also contains a small quantity of a silane and up to about 35% based on the total weight of solids of a sticking agent or film-forming binder.
Claim 8
Dependent Claim 20 words
A process according to claim 6, wherein said sticking agent or film-forming binder is a thermoplastic or a thermosetting material.
Claim 9
Dependent Claim 23 words
A process according to claim 1, wherein said surface of said substrate is a thermosettable material, a thermoplastic, paper or a wood product.
Claim 10
Dependent Claim 28 words
A product obtained by the process of claim 1, wherein said substrate is a thermoset product other than a decorative laminate, a thermoplastic, paper or a wood product.
Claim 11
Dependent Claim 31 words
A product obtained by the process of claim 3, wherein said surface of said substrate is a thermosettable material, other than a decorative laminate a thermoplastic, paper or a wood product.
Claim 12
Dependent Claim 31 words
A product obtained by the process of claim 4, wherein said surface of said substrate is a thermosettable material, other than a decorative laminate a thermoplastic, paper or a wood product.
Claim 13
Dependent Claim 31 words
A product obtained by the process of claim 5, wherein said surface of said substrate is a thermosettable material, other than a decorative laminate a thermoplastic, paper or a wood product.
Claim 14
Dependent Claim 50 words
A heat transfer for carrying out the process of claim 1, wherein said transfer carrier is an impermeable, flexible web, said dried ultra-thin deposit being over said web and a plastic layer being over said dried ultra-thin deposit, said plastic layer serving as a base coating or an adhesive coating.
Claim 15
Dependent Claim 34 words
A heat transfer according to claim 13, wherein said binder material of said ultra-thin deposit consists essentially of microcrystalline cellulose or a mixture of microcrystalline cellulose with a small quantity of carboxy methyl cellulose.
Claim 16
Dependent Claim 19 words
A heat transfer according to claim 14, wherein the ultra-thin deposit also contains a small quantity of a silane.
Claim 17
Dependent Claim 32 words
A heat transfer according to claim 14, wherein the ultra-thin deposit also contains up to 35% by weight, based on the total weight of solids, of a sticking agent or film-forming binder.
Claim 18
Dependent Claim 32 words
A heat transfer according to claim 15, wherein the ultra-thin deposit also contains up to 35% by weight, based on the total weight of solids, of a sticking agent or film-forming binder.
Claim 19
Dependent Claim 53 words
A transfer separator for carrying out the process of claim 1, wherein said transfer carrier is an impermeable, flexible web, said dried ultra-thin deposit lies over said web, said binder material of said deposit consisting essentially of microcrystalline cellulose or a mixture of microcrystalline cellulose with a small quantity of carboxy methyl cellulose.
Claim 20
Dependent Claim 32 words
A transfer separator according to claim 18, wherein the ultra-thin deposit also contains up to 35% by weight, based on the total weight of solids, of a sticking agent or film-forming binder.

References Cited (Backward Citations)

US2941916A Cited
US3770479A Cited
US4007067A Cited
US4101698A Cited
US4305987A Cited
US4392901A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-05-27 1988-11-26 1989-05-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-05-27 1992-11-26 1993-05-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-05-27 1996-11-26 1997-05-28 $7700.00 Window Closed / Lapsed

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