Mass termination connector tool assembly

Claim 2

A tool assembly for use with a prime mover, such as a bench press, for terminating a plurality of insulated conductors in a mass termination connector having a plurality of insulation displacement terminal elements corresponding to said conductors, said tool assembly comprising: a pair of supports, at least one of which includes means for attachment to said prime mover to effect reciprocal movement of one of said support relative to the other of said supports; a conductor insertion die set, comprising an insertion die corresponding to each connector terminal element, carried by one of said supports for inserting said conductors into corresponding terminal elements of said connector; connector holding means carried by the other of said supports for holding said connector in alignment with said die set, said holding means including a channel for seating the connector to be terminated, said channel being defined by a front wall, rear wall, and a floor extending between said walls, said rear wall including a window; and connector release means for retaining said connector in said holding means, said release means having a connector retention position and a connector release position, said release means being biased to said retention position, whereby moving said connector sufficiently to overcome the bias results in release of said connector from said holding means, said connector holding means comprising an arm extending through said window and positioned to interfere with attempted removal of a connector located in said channel.

Claim 3

A tool assembly as set forth in claim 1, further comprising a feed track, holding a series of connectors, joined to said connector holding means, said feed track including means for urging said connectors toward said holding means whereby upon removal of a connector from said holding means, another connector is loaded therein.

Claim 4

A tool assembly as set forth in claim 2, further comprising adjustable stop means carried by said connector holding means for limiting the extent of insertion of a connector therein whereby said tool assembly can accommodate connectors having various numbers of terminal elements.

Claim 5

A tool assembly as set forth in claim 1, wherein said connector includes a housing including a conductor receiving face and a second face having apertures corresponding to each terminal element, said tool assembly further comprising precision alignment means for entering at least one of said apertures to move a misaligned connector into alignment with said die set prior to termination of said conductors.

Claim 6

A tool assembly for use with a prime mover, such as a bench press, for terminating a plurality of insulated conductors in a mass termination connector having a plurality of insulation displacement terminal elements corresponding to said conductors, said tool assembly comprising: a pair of supports, at least one of which includes means for attachment to said prime mover to effect reciprocal movement of one of said supports relative to the other of said supports; a conductor insertion die set, comprising an insertion die corresponding to each connector terminal element, carried by one of said supports for inserting said conductors into corresponding terminal elements of said connector; connector holding means carried by the other of said supports for holding said connector in alignment with said die set, said holding means including a channel for seating the connector to be terminated, said channel being defined by a front wall, a rear wall, and a floor extending between said walls; and connector release means for retaining said connector in said holding means, said release means having a connector retention position and a connector release position, said release means being biased to said retantion position, whereby moving said connector sufficiently to overcome the bias results in a release of said connector from said holding means, wherein said front wall is low with respect to the height of said connector and said front wall acts as a fulcrum during connector release.

Claim 7

A tool assembly for use with a prime mover, such as a bench press, for terminating a plurality of insulated conductors in a mass termination connector having a plurality of insulation displacement terminal elements corresponding to said conductors, said tool assembly comprising: a pair of supports, at least one of which includes means for attachment to said prime mover to effect reciprocal movement of one of said supports relative to the other of said supports; a conductor insertion die set, comprising an insertion die corresponding to each connector terminal element, carried by one of said supports for inserting said conductors into corresponding terminal elements of said connector; connector holding means carried by the other of said supports for holding said connector in alignment with said die set, said holding means including a channel for seating the connector to be terminated, said channel being defined by a front wall, a rear wall, and a floor extending between said walls; and connector release means for retaining said connector in said holding means, said release means having a connector retention position and a connector release position, said release means being biased to said retantion position, whereby moving said connector sufficiently to overcome the bias results in a release of said connector from said holding means, wherein said front wall is low with respect to the height of said connector and said front wall acts as a fulcrum during connector release.

Claim 8

A tool assembly as set forth in claim 5, further comprising a feed track, holding a series of connectors, joined to said connector holding means, said feed track including means for urging said connectors toward said holding means whereby upon removal of a connector from said holding means, another connector is loaded therein.

Claim 9

A tool assembly as set forth in claim 6, further comprising adjustable stop means carried by said connector holding means for limiting the extent of insertion of a connector therein whereby said tool assembly can accommodate connectors having various numbers of terminal elements.

Claim 10

A tool assembly as set forth in claim 5, wherein said connector includes a housing including a conductor receiving face and a second face having apertures corresponding to each terminal element, said tool assembly further comprising precision alignment means for entering at least one of said apertures to move a misligned connector into alignment with said die set prior to termination of said conductors.

Claim 11

A tool assembly for use with a prime mover, such as a bench press, for terminating a plurality of insulative conductors in a mass termination connector having a plurality of insulation displacement terminal elements corresponding to said conductors, said tool assembly comprising: a pair of supports, at least one of which includes means for attachment to said prime mover effect reciprocal movement of one of said supports relative to theother of said supports; a conductor insertion die set, comprising an insertion die corresponding to each connector termination element, carried by one of said supports for inserting said conductors into corresponding terminal elements of said connector; connector holding means carried by the other of said supports for holding said connector in alignment with said die set, said holding means including a channel for seating the connector to be terminated, said channel being defined by a front wall, a rear wall, and a floor extending between said wall, said rear wall including a window; and connector release means for retaining said connector in said holding means, said release means having a connector retention position and a connector release position, said release means being biased to said retention position, whereby moving said connector sufficiently to overcome the bias results in a release of said connector from said holding means, wherein said connector holding means includes an arm extending through said window and positioned to interfere with attempted removal of a connector located in said channel and wherein said connector includes a housing having a foot portion extending toward said rear wall, said arm closely overlying said foot portion when said arm is in its connector retention position.

Claim 12

A tool assembly for use with a prime mover, such as a bench press, for terminating a plurality of insulative conductors in a mass termination connector having a plurality of insulation displacement terminal elements corresponding to said conductors, said tool assembly comprising: a pair of supports, at least one of which includes means for attachment to said prime mover effect reciprocal movement of one of said supports relative to theother of said supports; a conductor insertion die set, comprising an insertion die corresponding to each connector termination element, carried by one of said supports for inserting said conductors into corresponding terminal elements of said connector; connector holding means carried by the other of said supports for holding said connector in alignment with said die set, said holding means including a channel for seating the connector to be terminated, said channel being defined by a front wall, a rear wall, and a floor extending between said wall, said rear wall including a window; and connector release means for retaining said connector in said holding means, said release means having a connector retention position and a connector release position, said release means being biased to said retention position, whereby moving said connector sufficiently to overcome the bias results in a release of said connector from said holding means, wherein said connector holding means includes an arm extending through said window and positioned to interfere with attempted removal of a connector located in said channel and wherein said connector includes a housing having a foot portion extending toward said rear wall, said arm closely overlying said foot portion when said arm is in its connector retention position.

Claim 13

A tool assembly as set forth in claim 9, further comprising a feed track, holding a series of connectors, joined to said connector holding means, said feed track including means for urging said connectors toward said holding means whereby upon removal of the connector from said holding means, another connector is loaded therein.

Claim 14

A tool assembly as set forth in claim 10 further comprising adjustable stop means carried by said connector holding means for limiting the extent of insertion of a connector therein whereby said tool assembly can accommodate connectors having various numbers of terminal elements.

Claim 15

A tool assembly as set forth in claim 9, wherein said connector includes a housing including a conductor receiving face and a second face having apertures corresponding to each terminal element, said tool assembly further comprising precision alignment means for entering at least one of said apertures to move a misaligned connector into alignment with said die set prior to termination of said conductors.

Claim 16

A tool assembly for use with a prime mover, such as a bench press, for terminating a plurality of insulated conductors in a mass termination connector having a plurality of insulation displacement terminal elements corresponding to said conductors, said tool assembly comprising: a pair of supports, at least one of which includes means for attachment to said prime mover to effect reciprocal movement of one of said supports relative to the other of said supports; a conductor insertion die set, comprising an insertion die corresponding to each connector terminal element, carried by one of said supports for inserting said conductors into corresponding terminal elements of said connector; connector holding means carried by the other of said supports for holding said connector in alignment with said die set, said holding means including a front connector positioning edge, a rear connector positioning edge opposing said front edge and a floor means for positioning the connector between said front and rear edges, the highest extent of said front edge being positioned to engage the lower portion of said connector wherein said front edge is low with respect to the height of said connector and said front edge acts as a fulcrum during connector removal; and connector release means for retaining said connector in said holding means, said release means having engagement means for trapping a lower edge of said connector within said holding means and having biasing means for biasing said engagement means against said lower edge of said connector, said engagement means being disposed relative to said lower edge such that after termination of said conductors within said connector, withdrawl of said conductors away from said front edge pivots said connector against said front edge and overcomes the bias of said engagement means effecting release of said connector from said holding means.

Claim 17

A tool assembly for use with a prime mover, such as a bench press, for terminating a plurality of insulated conductors in a mass termination connector having a plurality of insulation displacement terminal elements corresponding to said conductors, said tool assembly comprising: a pair of supports, at least one of which includes means for attachment to said prime mover to effect reciprocal movement of one of said supports relative to the other of said supports; a conductor insertion die set, comprising an insertion die corresponding to each connector terminal element, carried by one of said supports for inserting said conductors into corresponding terminal elements of said connector; connector holding means carried by the other of said supports for holding said connector in alignment with said die set, said holding means including a front connector positioning edge, a rear connector positioning edge opposing said front edge and a floor means for positioning the connector between said front and rear edges, the highest extent of said front edge being positioned to engage the lower portion of said connector wherein said front edge is low with respect to the height of said connector and said front edge acts as a fulcrum during connector removal; and connector release means for retaining said connector in said holding means, said release means having engagement means for trapping a lower edge of said connector within said holding means and having biasing means for biasing said engagement means against said lower edge of said connector, said engagement means being disposed relative to said lower edge such that after termination of said conductors within said connector, withdrawl of said conductors away from said front edge pivots said connector against said front edge and overcomes the bias of said engagement means effecting release of said connector from said holding means.

Claim 18

A tool assembly as set forth in claim 13, further comprising a feed track, holding a series of connectors, joined to said connector holding means, said feed track including means for urging said connectors toward said holding means whereby upon removal of a connector from said holding means, another connector is loaded therein.

Claim 19

A tool assembly as set forth in claim 14, further comprising adjustable stop means carried by said connector holding means for limiting the extent of insertion of a connector therein whereby said tool assembly can accommodate connectors having various numbers of terminal elements.

Claim 20

A tool assembly as set forth in claim 13, wherein said connector includes a housing including a conductor receiving face and a second face having apertures corresponding to each terminal element, said tool assembly further comprising precision alignment means for entering at least one of said apertures to move a misaligned connector into alignment with said die set prior to termination of said conductors.