Selective removal of coating material on a coated substrate

Claim 2

An improved process for the production of a plurality of semiconductor devices from a single substrate wherein a substrate is coated with a photosensitive coating material, exposed to a selective light pattern, and then treated with a chemical developer to remove portions of said coating to permit further processing of selective substrate portions, the improvement comprising: (a) exposing at least one surface of said substrate adjacent the peripheral edge thereof to a light pattern capable of rendering peripheral portions of said coating material into a more easily removable form than the remainder of said coating material; and (b) selectively removing peripheral portions of said coating material by developing said exposed photosensitive coating material; whereby the removal of said coating material from the peripheral edge of the substrate mitigates the inadvertent dislodgement of coating particles from the peripheral portion of said substrate during subsequent processing of said coating substrate.

Claim 3

The process of claim 1 wherein said step of exposing said coated substrate material comprises exposing the peripheral edges of said coated substrate to light while masking the remainder of said coating and the step of removing said coating comprises contacting said coated substrate with a developer solution which will selectively remove the portion of said coating exposed to light.

Claim 4

The process of claim 1 wherein said step of exposing said coated substrate material comprises exposing said coated substrate to light while masking peripheral portions of said coating and the step of removing said coating comprises contacting said coated substrate with a developer solution which will selectively remove the portion of said coating not exposed to light.

Claim 5

A process for the selective removal of coating material from a peripheral portion of a coated substrate to reduce inadvertent dislodgement of portions of said coating during processing of the substrate which comprises: (a) contacting one surface adjacent the periphery of said substrate with a chemical capable of dissolving said coating material by forming a meniscus between one of said surfaces and a nozzle positioned adjacent the periphery of said surface whereby the meniscus provides a constant flow of said chemical onto said substrate surface; (b) controlling the amount of surface contacted by said chemical by rotating said substrate during said contacting at a preselected speed sufficient to permit migration of said chemical around the end edge of said substrate and onto a preselected peripheral portion of the opposite surface of said coated substrate to permit dissolution and removal of said coating on the surfaces adjacent to the end edge of said substrate; (c) recontacting said one surface of said coated substrate adjacent the periphery with said chemical capable of dissolving said coating material by reforming said meniscus; and (d) rotating said substrate at a preselected second speed faster than said first speed, but sufficient to permit migration of said chemical around the end edge of said substrate and onto a smaller preselected peripheral portion of said opposite surface; whereby portions of said coating material on the end edge of said substrate and adjacent the periphery of said opposite surface not removed by said first contacting will be removed by said second contacting to provide a coated substrate having a peripheral band on at least one surface thereof substantially free of coating material.

Claim 6

A process for the selective removal of coating material from a peripheral portion of a coated substrate to reduce inadvertent dislodgement of portions of said coating during processing of the substrate which comprises: (a) contacting one surface adjacent the periphery of said substrate with a chemical capable of dissolving said coating material by forming a meniscus between one of said surfaces and a nozzle positioned adjacent the periphery of said surface whereby the meniscus provides a constant flow of said chemical onto said substrate surface; (b) controlling the amount of surface contacted by said chemical by rotating said substrate during said contacting at a preselected speed sufficient to permit migration of said chemical around the end edge of said substrate and onto a preselected peripheral portion of the opposite surface of said coated substrate to permit dissolution and removal of said coating on the surfaces adjacent to the end edge of said substrate; (c) recontacting said one surface of said coated substrate adjacent the periphery with said chemical capable of dissolving said coating material by reforming said meniscus; and (d) rotating said substrate at a preselected second speed faster than said first speed, but sufficient to permit migration of said chemical around the end edge of said substrate and onto a smaller preselected peripheral portion of said opposite surface; whereby portions of said coating material on the end edge of said substrate and adjacent the periphery of said opposite surface not removed by said first contacting will be removed by said second contacting to provide a coated substrate having a peripheral band on at least one surface thereof substantially free of coating material.

Claim 7

A process for the selective removal of coating material from peripheral portions of a coated substrate to reduce inadvertent dislodgement of portions of said coating during processing of the substrate comprises: (a) contacting one surface adjacent the periphery of said substrate with a chemical capable of dissolving said coating material by forming a meniscus between one of said surfaces and a nozzle positioned adjacent the periphery of said surface whereby the meniscus provides a constant flow of said chemical onto said substrate surface; (b) controlling the amount of surface contacted by said chemical by rotating said substrate during said contacting at a preselected speed sufficient to permit migration of said chemical around the end edge of said substrate and onto a preselected peripheral portion of the opposite surface of said coated substrate to permit dissolution and removal of said contacted coating; and (c) rotating said substrate at a substantially greater speed for a period of at least 3 seconds after the flow of said chemical through said nozzle means stops to permit centrifugal removal of said chemical and said dissolved coating material from said peripheral surface portions; whereby said coating material on the end edge of said substrate and on a preselected peripheral portion of each of said surfaces of said substrate is removed.

Claim 8

A process for the selective removal of coating material from peripheral portions of a coated substrate to reduce inadvertent dislodgement of portions of said coating during processing of the substrate comprises: (a) contacting one surface adjacent the periphery of said substrate with a chemical capable of dissolving said coating material by forming a meniscus between one of said surfaces and a nozzle positioned adjacent the periphery of said surface whereby the meniscus provides a constant flow of said chemical onto said substrate surface; (b) controlling the amount of surface contacted by said chemical by rotating said substrate during said contacting at a preselected speed sufficient to permit migration of said chemical around the end edge of said substrate and onto a preselected peripheral portion of the opposite surface of said coated substrate to permit dissolution and removal of said contacted coating; and (c) rotating said substrate at a substantially greater speed for a period of at least 3 seconds after the flow of said chemical through said nozzle means stops to permit centrifugal removal of said chemical and said dissolved coating material from said peripheral surface portions; whereby said coating material on the end edge of said substrate and on a preselected peripheral portion of each of said surfaces of said substrate is removed.

Claim 9

A process for the selective removal of coating material from peripheral portions of a coated substrate to reduce inadvertent dislodgement of portions of said coating during processing of the substrate comprises: (a) contacting one surface adjacent the periphery of said substrate with a chemical capable of dissolving said coating material by forming a meniscus between one of said surfaces and a nozzle positioned adjacent the periphery of said surface whereby the meniscus provides a constant flow of said chemical onto said substrate surface; (b) controlling the amount of surface contacted by said chemical by rotating said substrate during said contacting at a preselected speed sufficient to permit migration of said chemical around the end edge of said substrate and onto a preselected peripheral portion of the opposite surface of said coated substrate to permit dissolution and removal of said coating on the surfaces adjacent to the end edge of said substrate; (c) rotating said substrate at a substantially greater speed for a period of at least 3 seconds after the flow of said chemical through said nozzle means stops to permit centrifugal removal of said chemical and said dissolved coating material from said peripheral surface portions; (d) recontacting said one surface adjacent the periphery of said substrate with a chemical capable of dissolving said coating material by re-establishing said meniscus between said one surface and a nozzle positioned adjacent the periphery of said surface whereby said meniscus again provides a constant flow of said chemical onto said substrate surface; (e) controlling the flow of said chemical to a smaller amount of surface than in said first contact by rotating said substrate during said second contacting at a preselected speed slightly higher than the first speed to permit migration of said chemical around the end edge of said substrate and onto a smaller preselected peripheral portion of the opposite surface of said coated substrate to permit dissolution and removal of any remaining amounts of said coating on the surfaces adjacent to the end edge of said substrate not removed by said first contacting step; whereby said coating material on the end edge of said substrate and on a preselected peripheral portion of each of said surfaces of said substrate is removed.

Claim 10

A process for the selective removal of coating material from peripheral portions of a coated substrate to reduce inadvertent dislodgement of portions of said coating during processing of the substrate comprises: (a) contacting one surface adjacent the periphery of said substrate with a chemical capable of dissolving said coating material by forming a meniscus between one of said surfaces and a nozzle positioned adjacent the periphery of said surface whereby the meniscus provides a constant flow of said chemical onto said substrate surface; (b) controlling the amount of surface contacted by said chemical by rotating said substrate during said contacting at a preselected speed sufficient to permit migration of said chemical around the end edge of said substrate and onto a preselected peripheral portion of the opposite surface of said coated substrate to permit dissolution and removal of said coating on the surfaces adjacent to the end edge of said substrate; (c) rotating said substrate at a substantially greater speed for a period of at least 3 seconds after the flow of said chemical through said nozzle means stops to permit centrifugal removal of said chemical and said dissolved coating material from said peripheral surface portions; (d) recontacting said one surface adjacent the periphery of said substrate with a chemical capable of dissolving said coating material by re-establishing said meniscus between said one surface and a nozzle positioned adjacent the periphery of said surface whereby said meniscus again provides a constant flow of said chemical onto said substrate surface; (e) controlling the flow of said chemical to a smaller amount of surface than in said first contact by rotating said substrate during said second contacting at a preselected speed slightly higher than the first speed to permit migration of said chemical around the end edge of said substrate and onto a smaller preselected peripheral portion of the opposite surface of said coated substrate to permit dissolution and removal of any remaining amounts of said coating on the surfaces adjacent to the end edge of said substrate not removed by said first contacting step; whereby said coating material on the end edge of said substrate and on a preselected peripheral portion of each of said surfaces of said substrate is removed.

Claim 11

The process of claim 5 which includes forming said meniscus with a thickness of from 0.15 to 0.20 mm between said nozzle end and said substrate surface.

Claim 12

The process of claim 5 wherein said coating material comprises a photosensitive organic coating material.

Claim 13

The process of claim 8 wherein said chemical is a solvent capable of dissolving said photosensitive organic chemical coating material.

Claim 14

The process of claim 5 which includes rotating said substrate at a speed sufficient to permit contacting said opposite surface for a distance of from 2.54 to 5.1 millimeters from the end edge of said substrate.

Claim 15

The process of claim 5 which includes contacting said surfaces of said substrate with said chemical for a period of from about 2 to 10 seconds.

Claim 16

The process of claim 5 which includes the further step of rotating said substrate at a substantially greater speed for a period of at least 3 seconds after the flow of said chemical through said nozzle means stops to permit centrifugal removal of said chemical and said coating material from said peripheral surface portions.