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US4502932A Expired / Lapsed US ⏱️ 0.0 years remaining

Acoustic resonator and method of making same

Assignee: United States, ENERGY THE, Secretary of, Department of
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Filing: 1983-10-13
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Granted: 1985-03-05
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Expires: 2003-10-13
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Abstract

Abstract A method of fabricating an acoustic wave resonator wherein all processing steps are accomplished from a single side of said substrate. The method involves deposition of a multi-layered Al/AlN structure on a GaAs substrate followed by a series of fabrication steps to define a resonator from said composite. The resulting resonator comprises an AlN layer between two Al layers and another layer of AlN on an exterior of one of said Al layers.

Inventors

  • 👤 Gerald R. Kline
  • 👤 Kenneth M. Lakin

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 12:10
CPC Classifications
H; H03; H03H; H03H9/00; H03H9/15; H03H9/17; H03H9/171; H03H9/172; H03H9/173; H03H3/00; H03H3/007; H03H3/02; H03H3/04

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 177 words
A method of making an acoustic wave resonator comprising: providing a reactive sputtering system having a chamber; providing an aluminum target and a GaAs substrate in said chamber; providing an atmosphere of N 2 in said chamber and sputtering said target to deposit a first layer comprising AlN on said substrate; providing an atmosphere of Ar in said chamber and sputtering said target to deposit a second layer comprising Al; providing an atmosphere of N 2 in said chamber and sputtering said target to deposit a third layer comprising AlN; providing an atmosphere of Ar in said chamber and sputtering said target to deposit a fourth layer comprising Al, thereby forming a multi-layered composite on the GaAs substrate; defining an electrode in said fourth layer; providing a cavity in said composite to provide access to said GaAs substrate; providing an etchant for GaAs through said cavity to said substrate to etch away a portion of said GaAs substrate opposite said electrode to leave a multilayered composite shelf-like structure supported at its perphery by said remaining GaAs substrate.
Claim 2
Independent Claim 177 words
A method of making an acoustic wave resonator comprising: providing a reactive sputtering system having a chamber; providing an aluminum target and a GaAs substrate in said chamber; providing an atmosphere of N 2 in said chamber and sputtering said target to deposit a first layer comprising AlN on said substrate; providing an atmosphere of Ar in said chamber and sputtering said target to deposit a second layer comprising Al; providing an atmosphere of N 2 in said chamber and sputtering said target to deposit a third layer comprising AlN; providing an atmosphere of Ar in said chamber and sputtering said target to deposit a fourth layer comprising Al, thereby forming a multi-layered composite on the GaAs substrate; defining an electrode in said fourth layer; providing a cavity in said composite to provide access to said GaAs substrate; providing an etchant for GaAs through said cavity to said substrate to etch away a portion of said GaAs substrate opposite said electrode to leave a multilayered composite shelf-like structure supported at its perphery by said remaining GaAs substrate.
Claim 3
Dependent Claim 14 words
The method of claim 1 wherein said GaAs is a crystal having (100) orientation.
Claim 4
Dependent Claim 22 words
The method of claim 1 wherein said etchant for GaAs is 1H 2 SO 4 --8H 2 O 2 --300H 2 O.
Claim 5
Dependent Claim 23 words
The method of claim 1 wherein said electrode is defined by etching away part of said fourth layer with an etchant for Al.
Claim 6
Dependent Claim 29 words
The method of claim 4 wherein said etchant for Al is selected from the group consisting of dilute HF and 4H 3 PO 4 --4CH 3 COOH--1HNO 3 solution.
Claim 7
Dependent Claim 21 words
The method of claim 1 wherein said cavity is provided by etching said composite with an etchant for Al and AlN.
Claim 8
Dependent Claim 16 words
The method of claim 6 wherein said etchant for Al and AlN is very dilute NaOH.
Claim 9
Dependent Claim 13 words
The method of claim 7 wherein oxygen is essentially excluded from said chamber.
Claim 10
Dependent Claim 19 words
The method of claim 1 wherein said substrate is maintained at a temperature of about 110° C. or less.
Claim 11
Dependent Claim 45 words
The method of claim 1 wherein an electric field is applied to said chamber during deposition of said AlN layers so that the C-axis of said layer will be substantially inclined with respect to said resonator normal, whereby said resonator will exhibit shear wave resonance.

References Cited (Backward Citations)

US3568108A Cited
US3486046A Cited
US4189516A Cited
US4214018A Cited
US4302108A Cited
US4345176A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-03-04 1988-09-03 1989-03-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-03-04 1992-09-03 1993-03-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-03-04 1996-09-03 1997-03-05 $7700.00 Window Closed / Lapsed

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