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US4501445A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of in-situ hydrogenation of carbonaceous material

Assignee: Cities Service Co
•
Filing: 1983-08-01
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Granted: 1985-02-26
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Expires: 2003-08-01
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Abstract

Abstract In-situ hydrogenation of an underground coal formation is carried out by fracturing the formation and sealing it, to provide an in-situ reactor site. Then a liquid solvent stream and a gaseous hydrogen stream are introduced into the fractured formation, allowing reaction and conversion of the coal to lighter, hydrogenated components.

Inventors

  • 👤 Armand A. Gregoli

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 20:27
CPC Classifications
E; E21; E21B; E21B43/00; E21B43/28; E21B43/281; E21B43/16; E21B43/24; E21B43/25; E21B43/26; E21B43/34; E21B43/40

Claims Analysis

Total Claims: 53
Claim 1
Independent Claim 142 words
A process for the recovery of carbonaceous materials from an underground formation by in-situ hydrogenation, comprising: (a) drilling a bore hole into an underground formation containing carbonaceous material and placing concentric pipes in said bore hole for the addition and withdrawal of materials, (b) fracturing a portion of the formation containing carbonaceous material surrounding the bore hole, (c) sealing off said underground formation around said pipes to form the equivalent of a pressure reactor in the formation below the seal, (d) introducing a preheated liquid solvent stream and a preheated gaseous stream comprising hydrogen through the bore hole into said fractured formation, (e) contacting the carbonaceous material in said fractured formation with said preheated solvent and said preheated hydrogen to produce a product mixture comprising at least a partially hydrogenated carbonaceous material, and (f) removing said product mixture from said fractured formation.
Claim 2
Dependent Claim 142 words
A process for the recovery of carbonaceous materials from an underground formation by in-situ hydrogenation, comprising: (a) drilling a bore hole into an underground formation containing carbonaceous material and placing concentric pipes in said bore hole for the addition and withdrawal of materials, (b) fracturing a portion of the formation containing carbonaceous material surrounding the bore hole, (c) sealing off said underground formation around said pipes to form the equivalent of a pressure reactor in the formation below the seal, (d) introducing a preheated liquid solvent stream and a preheated gaseous stream comprising hydrogen through the bore hole into said fractured formation, (e) contacting the carbonaceous material in said fractured formation with said preheated solvent and said preheated hydrogen to produce a product mixture comprising at least a partially hydrogenated carbonaceous material, and (f) removing said product mixture from said fractured formation.
Claim 3
Dependent Claim 15 words
The process of claim 1 wherein said product mixture comprises, in addition, dissolved carbonaceous material.
Claim 4
Dependent Claim 24 words
The process of claim 1 wherein the carbonaceous material is selected from the group consisting of coal, oil shale, tar sands, and heavy crudes.
Claim 5
Dependent Claim 23 words
The process of claim 1 wherein the pressure in the in-situ formation is maintained at from about 200 psi to about 2000 psi.
Claim 6
Dependent Claim 23 words
The process of claim 1 wherein the temperature in the in-situ formation is maintained at from about 500° F. to about 900° F.
Claim 7
Dependent Claim 31 words
The process of claim 1 wherein at least a portion of the liquid stream is a hydrocarbon-containing liquid having a boiling range of from about 300° F. to about 1200° F.
Claim 8
Dependent Claim 38 words
The process of claim 1 wherein at least a portion of the liquid stream is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen, with a boiling range of from about 650° to about 975° F.
Claim 9
Dependent Claim 17 words
The process of claim 1 wherein the gaseous stream is at least about 50 volume percent hydrogen.
Claim 10
Dependent Claim 37 words
The process of claim 1 comprising, in addition, separating, fractionating, and hydrocracking said product mixture to provide a product comprising a 975° F. product fraction, and using said product fraction as feed for a hydrogen producing plant.
Claim 11
Dependent Claim 24 words
The process of claim 1 wherein the preheated liquid stream and the preheated gaseous stream are mixed prior to contacting the underground carbonaceous material.
Claim 12
Dependent Claim 37 words
The process of claim 1 comprising, in addition, removing a portion of said fractured formation prior to contacting said carbonaceous material in-situ in said fractured formation with said preheated liquid solvent and said preheated gas comprising hydrogen.
Claim 13
Dependent Claim 260 words
A process for the recovery of carbonaceous materials from an underground formation by in-situ hydrogenation, comprising: (a) drilling a bore hole into an underground formation containing carbonaceous material selected from the group consisting of coal, oil shale, tar sands, and heavy crudes, and placing concentric pipes in said bore hole for the addition and withdrawal of materials, (b) fracturing a portion of the formation containing carbonaceous materials surrounding the bore hole, (c) sealing off said underground formation around said pipes to form the equivalent of a pressure reactor in the formation below the seal, (d) maintaining said underground formation at a pressure of from about 200 psi to about 2000 psi and at a temperature within a range of from about 500° F. to about 900° F., (e) introducing (1) a preheated liquid solvent stream, wherein at least a portion of the liquid stream is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen and having a boiling range of from about 650° to about 975° F. and wherein at least a portion of the liquid stream is a hydrocarbon-containing liquid having a boiling range of from about 300° to about 1200° F., and (2) a preheated gaseous stream comprising at least about 50 volume percent hydrogen, into the deposit through the bore hole, (f) contacting the carbonaceous material in said fractured formation with said preheated solvent and said preheated hydrogen to produce a product mixture comprising at least a partially hydrogenated carbonaceous material and dissolved carbonaceous material, and (g) removing said product mixture from said fractured formation.
Claim 14
Dependent Claim 260 words
A process for the recovery of carbonaceous materials from an underground formation by in-situ hydrogenation, comprising: (a) drilling a bore hole into an underground formation containing carbonaceous material selected from the group consisting of coal, oil shale, tar sands, and heavy crudes, and placing concentric pipes in said bore hole for the addition and withdrawal of materials, (b) fracturing a portion of the formation containing carbonaceous materials surrounding the bore hole, (c) sealing off said underground formation around said pipes to form the equivalent of a pressure reactor in the formation below the seal, (d) maintaining said underground formation at a pressure of from about 200 psi to about 2000 psi and at a temperature within a range of from about 500° F. to about 900° F., (e) introducing (1) a preheated liquid solvent stream, wherein at least a portion of the liquid stream is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen and having a boiling range of from about 650° to about 975° F. and wherein at least a portion of the liquid stream is a hydrocarbon-containing liquid having a boiling range of from about 300° to about 1200° F., and (2) a preheated gaseous stream comprising at least about 50 volume percent hydrogen, into the deposit through the bore hole, (f) contacting the carbonaceous material in said fractured formation with said preheated solvent and said preheated hydrogen to produce a product mixture comprising at least a partially hydrogenated carbonaceous material and dissolved carbonaceous material, and (g) removing said product mixture from said fractured formation.
Claim 15
Dependent Claim 38 words
The process of claim 12, comprising, in addition, separating, fractionating, and hydrocracking said product mixture to provide a product comprising a 975° F. + product fraction, and using said product fraction as feed for a hydrogen producing plant.
Claim 16
Dependent Claim 125 words
A process for the recovery of carbonaceous materials from an underground formation comprising: (a) drilling a bore hole into an underground formation containing carbonaceous material and placing concentric pipes in said bore hole for the addition and withdrawal of materials, (b) sealing off said underground formation around said pipes to form the equivalent of a pressure reactor in the formation below the seal, (c) introducing a preheated liquid solvent stream and a preheated gaseous stream comprising hydrogen into the deposit through the bore hole, (d) contacting the carbonaceous material in the formation with said preheated liquid solvent stream and said preheated gaseous stream to produce a product mixture comprising at least a partially hydrogenated carbonaceous material, and (e) removing said product mixture from said formation.
Claim 17
Dependent Claim 125 words
A process for the recovery of carbonaceous materials from an underground formation comprising: (a) drilling a bore hole into an underground formation containing carbonaceous material and placing concentric pipes in said bore hole for the addition and withdrawal of materials, (b) sealing off said underground formation around said pipes to form the equivalent of a pressure reactor in the formation below the seal, (c) introducing a preheated liquid solvent stream and a preheated gaseous stream comprising hydrogen into the deposit through the bore hole, (d) contacting the carbonaceous material in the formation with said preheated liquid solvent stream and said preheated gaseous stream to produce a product mixture comprising at least a partially hydrogenated carbonaceous material, and (e) removing said product mixture from said formation.
Claim 18
Dependent Claim 15 words
The process of claim 14 wherein said product mixture comprises, in addition, dissolved carbonaceous material.
Claim 19
Dependent Claim 21 words
The process of claim 14 wherein the carbonaceous material is selected from the group consisting of tar sands and heavy crudes.
Claim 20
Dependent Claim 23 words
The process of claim 14 wherein the pressure in the in-situ formation is maintained at from about 200 psi to about 2000 psi.
Claim 21
Dependent Claim 26 words
The process of claim 14 wherein the temperature in the in-situ formation is maintained within a range of from about 500° F. to about 900° F.
Claim 22
Dependent Claim 31 words
The process of claim 14 wherein at least a portion of a liquid stream is a hydrocarbon-containing liquid having a boiling range of from about 300° F. to about 1200° F.
Claim 23
Dependent Claim 39 words
The process of claim 14 wherein at least a portion of the liquid stream is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen, and having a boiling range of from about 650° to about 975° F.
Claim 24
Dependent Claim 17 words
The process of claim 14 wherein the gaseous stream is at least about 50 volume percent hydrogen.
Claim 25
Dependent Claim 244 words
The process for the recovery of carbonaceous materials selected from the group consisting of tar sands and heavy crudes, from an underground formation, comprising: (a) drilling a bore hole into an underground formation containing carbonaceous material and placing concentric pipes in said bore hole for the addition and withdrawal of materials, (b) sealing off said underground formation around said pipes to form the equivalent of a pressure reactor in the formation below the seal, (c) introducing (1) a preheated liquid solvent stream, wherein at least a portion of said stream is a hydrocarbon-containing liquid having a boiling range of from about 300° F. to about 1200° F., and further wherein at least a portion of said stream is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen and having a boiling range of from about 650° F. to about 975° F., and (2) a preheated gaseous stream comprising at least about 50 volume percent hydrogen, into the deposit through the bore hole, and wherein the equivalent reactor has a pressure maintained at from about 200 to about 2000 psi and further has a temperature maintained within the range of from about 500° F. to about 900° F., (d) contacting the carbonaceous material in the formation with said preheated liquid solvent stream and said preheated gaseous stream to produce a product mixture comprising at least a partially hydrogenated carbonaceous material and dissolved carbonaceous material, and (e) removing said product mixture from said formation.
Claim 26
Dependent Claim 244 words
The process for the recovery of carbonaceous materials selected from the group consisting of tar sands and heavy crudes, from an underground formation, comprising: (a) drilling a bore hole into an underground formation containing carbonaceous material and placing concentric pipes in said bore hole for the addition and withdrawal of materials, (b) sealing off said underground formation around said pipes to form the equivalent of a pressure reactor in the formation below the seal, (c) introducing (1) a preheated liquid solvent stream, wherein at least a portion of said stream is a hydrocarbon-containing liquid having a boiling range of from about 300° F. to about 1200° F., and further wherein at least a portion of said stream is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen and having a boiling range of from about 650° F. to about 975° F., and (2) a preheated gaseous stream comprising at least about 50 volume percent hydrogen, into the deposit through the bore hole, and wherein the equivalent reactor has a pressure maintained at from about 200 to about 2000 psi and further has a temperature maintained within the range of from about 500° F. to about 900° F., (d) contacting the carbonaceous material in the formation with said preheated liquid solvent stream and said preheated gaseous stream to produce a product mixture comprising at least a partially hydrogenated carbonaceous material and dissolved carbonaceous material, and (e) removing said product mixture from said formation.
Claim 27
Dependent Claim 41 words
The process of claim 22, comprising in addition separating, fractionating and hydrocracking said mixture to provide, among other products, a product comprising a 975° F. + product fraction, and using said product fraction as a feed for a hydrogen producing plant.
Claim 28
Dependent Claim 58 words
A process for the recovery of carbonaceous materials from an underground formation comprising: (a) contacting carbonaceous material in-situ in an underground formation with preheated liquid solvent and a preheated gas comprising hydrogen to produce a product mixture comprising at least a partially hydrogenated carbonaceous material and dissolved carbonaceous material, and (b) removing said product mixture from said formation.
Claim 29
Dependent Claim 58 words
A process for the recovery of carbonaceous materials from an underground formation comprising: (a) contacting carbonaceous material in-situ in an underground formation with preheated liquid solvent and a preheated gas comprising hydrogen to produce a product mixture comprising at least a partially hydrogenated carbonaceous material and dissolved carbonaceous material, and (b) removing said product mixture from said formation.
Claim 30
Dependent Claim 21 words
The process of claim 24 wherein the carbonaceous material is selected from the group consisting of tar sands and heavy crudes.
Claim 31
Dependent Claim 23 words
The process of claim 24 wherein the pressure in said underground formation is maintained at from about 200 psi to about 2000 psi.
Claim 32
Dependent Claim 23 words
The process of claim 24 wherein the temperature in said underground formation is maintained at from about 500° F. to about 900° F.
Claim 33
Dependent Claim 31 words
The process of claim 24 wherein at least a portion of the liquid solvent is a hydrocarbon-containing liquid having a boiling range of from about 300° F. to about 1200° F.
Claim 34
Dependent Claim 35 words
The process of claim 24 wherein at least a portion of the liquid solvent is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen, and having a boiling range of about 650°-975° F.
Claim 35
Dependent Claim 18 words
The process of claim 24 wherein at least about 50 volume percent of said preheated gas comprises hydrogen.
Claim 36
Dependent Claim 13 words
A process for the recovery of carbonaceous materials from an underground formation comprising:
Claim 37
Dependent Claim 13 words
A process for the recovery of carbonaceous materials from an underground formation comprising:
Claim 38
Dependent Claim 162 words
(a) contacting carbonaceous material selected from the group consisting of tar sands and heavy crudes in-situ in an underground formation with (1) a preheated liquid solvent, wherein at least a portion of said liquid is a hydrocarbon-containing liquid having a boiling range of from about 300° F. to about 1200° F. and further wherein at least a portion of said liquid is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen, and having a boiling range of from about 650° F. to about 975° F., and (2) a preheated gas comprising at least about 50 volume percent hydrogen, and wherein the temperature in said underground formation is maintained in the range of from about 500° F. to about 900° F. and wherein the pressure is maintained at from about 200 psi to about 2000 psi, to produce a product mixture comprising at least partially hydrogenated carbonaceous material and dissolved carbonaceous material, and (b) removing said product mixture from the formation.
Claim 39
Dependent Claim 162 words
(a) contacting carbonaceous material selected from the group consisting of tar sands and heavy crudes in-situ in an underground formation with (1) a preheated liquid solvent, wherein at least a portion of said liquid is a hydrocarbon-containing liquid having a boiling range of from about 300° F. to about 1200° F. and further wherein at least a portion of said liquid is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen, and having a boiling range of from about 650° F. to about 975° F., and (2) a preheated gas comprising at least about 50 volume percent hydrogen, and wherein the temperature in said underground formation is maintained in the range of from about 500° F. to about 900° F. and wherein the pressure is maintained at from about 200 psi to about 2000 psi, to produce a product mixture comprising at least partially hydrogenated carbonaceous material and dissolved carbonaceous material, and (b) removing said product mixture from the formation.
Claim 40
Dependent Claim 69 words
A process for the recovery of carbonaceous materials from an underground formation, comprising: (a) fracturing a portion of an underground formation, comprising carbonaceous material, (b) contacting the carbonaceous material in-situ in said fractured formation with preheated liquid solvent and a preheated gas comprising hydrogen to produce a product mixture of at least a partially hydrogenated carbonaceous material and dissolved material, and (c) removing said product mixture from said formation.
Claim 41
Dependent Claim 69 words
A process for the recovery of carbonaceous materials from an underground formation, comprising: (a) fracturing a portion of an underground formation, comprising carbonaceous material, (b) contacting the carbonaceous material in-situ in said fractured formation with preheated liquid solvent and a preheated gas comprising hydrogen to produce a product mixture of at least a partially hydrogenated carbonaceous material and dissolved material, and (c) removing said product mixture from said formation.
Claim 42
Dependent Claim 37 words
The process of claim 32 comprising, in addition, removing a portion of said fractured formation prior to contacting said carbonaceous material in-situ in said fractured formation with said preheated liquid solvent and said preheated gas comprising hydrogen.
Claim 43
Dependent Claim 24 words
The process of claim 32 wherein the carbonaceous material is selected from the group consisting of coal, oil sale, tar sands, and heavy crudes.
Claim 44
Dependent Claim 23 words
The process of claim 32 wherein the pressure in the in-situ formation is maintained at from about 200 psi to about 2000 psi.
Claim 45
Dependent Claim 26 words
The process of claim 32 wherein the temperature in the in-situ formation is maintained within a range of from about 500° F. to about 900° F.
Claim 46
Dependent Claim 31 words
The process of claim 32 wherein at least a portion of the liquid stream is a hydrocarbon-containing liquid having a boiling range of from about 300° F. to about 1200° F.
Claim 47
Dependent Claim 40 words
The process of claim 32 wherein at least a portion of the liquid stream is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen, and having a boiling range of from about 650° F. to about 975° F.
Claim 48
Dependent Claim 17 words
The process of claim 32 wherein at least about 50 volume percent of said gas comprises hydrogen.
Claim 49
Dependent Claim 38 words
A process for the recovery of carbonaceous materials from an underground formation, comprising: (a) fracturing a portion of an underground formation, comprising carbonaceous material selected from the group consisting of coal, oil shale, tar sands, and heavy crudes,
Claim 50
Dependent Claim 38 words
A process for the recovery of carbonaceous materials from an underground formation, comprising: (a) fracturing a portion of an underground formation, comprising carbonaceous material selected from the group consisting of coal, oil shale, tar sands, and heavy crudes,
Claim 51
Dependent Claim 148 words
(b) contacting the carbonaceous material in-situ in the fractured formation with (1) a preheated liquid solvent, wherein at least a portion of the liquid is a hydrocarbon-containing liquid having a boiling range of from about 300° F. to about 1200° F., and further wherein at least a portion of the liquid is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen, and having a boiling range of from about 650° F. to about 975° F., and (2) a preheated gas comprising at least 50 volume percent hydrogen, and wherein the pressure in the fractured formation is maintained at from about 200 psi to about 2000 psi, and the temperature is maintained at from about 500° F. to about 900° F., to produce a product mixture of at least a partially hydrogenated carbonaceous material and dissolved carbonaceous material, and (c) removing said product mixture from said formation.
Claim 52
Dependent Claim 148 words
(b) contacting the carbonaceous material in-situ in the fractured formation with (1) a preheated liquid solvent, wherein at least a portion of the liquid is a hydrocarbon-containing liquid having a boiling range of from about 300° F. to about 1200° F., and further wherein at least a portion of the liquid is a hydrocarbonaceous liquid having the property of donating and accepting hydrogen, and having a boiling range of from about 650° F. to about 975° F., and (2) a preheated gas comprising at least 50 volume percent hydrogen, and wherein the pressure in the fractured formation is maintained at from about 200 psi to about 2000 psi, and the temperature is maintained at from about 500° F. to about 900° F., to produce a product mixture of at least a partially hydrogenated carbonaceous material and dissolved carbonaceous material, and (c) removing said product mixture from said formation.
Claim 53
Dependent Claim 37 words
The process of claim 40 comprising, in addition, removing a portion of said fractured formation prior to contacting said carbonaceous material in-situ in said fractured formation with said preheated liquid solvent and said preheated gas comprising hydrogen.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-02-26 1988-08-27 1989-02-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-02-26 1992-08-27 1993-02-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-02-26 1996-08-27 1997-02-26 $7700.00 Window Closed / Lapsed

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