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US4500420A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalysis over activated zeolites

Assignee: Mobil Oil AS
•
Filing: 1983-11-16
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Granted: 1985-02-19
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Expires: 2003-11-16
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Abstract

Abstract A process is provided for conducting organic compound conversion over a catalyst comprising a zeolite composition prepared by a method which comprises compositing a specific zeolite material with alumina, impregnating the composite with an aqueous solution of an alkali metal fluoride under vacuum, contacting the impregnated composite with an ammonium salt solution and calcining the resulting material.

Inventors

  • 👤 Joseph N. Miale
  • 👤 Clarence D. Chang

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 11:46
CPC Classifications
B; B01; B01J; B01J37/00; B01J37/22; B01J37/26; B01J29/00; B01J29/04; B01J29/06; B01J29/40; B01J31/00; B01J31/02; B01J31/0234; B01J31/0235; B01J31/0239; B01J31/0254; B01J31/26; B01J2229/00; B01J2229/10; B01J2229/26; B01J2229/30; B01J2229/42; B01J29/65; B01J29/70

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 116 words
A process for converting a feedstock comprising hydrocarbon compounds to conversion products comprising hydrocarbon compounds of lower molecular weight than feedstock hydrocarbon compounds which comprises contacting said feedstock at conversion conditions with a catalyst comprising a zeolite composition prepared by a method which comprises the steps of (1) compositing a porous crystalline zeolite having an initial silica-to-alumina mole ratio greater than about 100 with alumina, (2) impregnating the composite under a vacuum with an aqueous solution of an alkali metal fluoride, (3) contacting the impregnated composite with a warm aqueous solution of an ammonium salt, and (4) calcining the ammonium salt solution contacted material at a temperature of from but 200° C. to about 600° C.
Claim 2
Dependent Claim 116 words
A process for converting a feedstock comprising hydrocarbon compounds to conversion products comprising hydrocarbon compounds of lower molecular weight than feedstock hydrocarbon compounds which comprises contacting said feedstock at conversion conditions with a catalyst comprising a zeolite composition prepared by a method which comprises the steps of (1) compositing a porous crystalline zeolite having an initial silica-to-alumina mole ratio greater than about 100 with alumina, (2) impregnating the composite under a vacuum with an aqueous solution of an alkali metal fluoride, (3) contacting the impregnated composite with a warm aqueous solution of an ammonium salt, and (4) calcining the ammonium salt solution contacted material at a temperature of from but 200° C. to about 600° C.
Claim 3
Dependent Claim 18 words
The process of claim 1 wherein said zeolite has an initial silica-to-alumina mole ratio greater than about 500.
Claim 4
Dependent Claim 13 words
The process of claim 1 wherein said ammonium salt solution is ammonium nitrate.
Claim 5
Dependent Claim 22 words
The process of claim 1 wherein said zeolite has the structure of ZSM-5, ZSM-11, ZSM-5/ZSM-11 intermediate, ZSM-12, ZSM-23, ZSM-35, ZSM-38 or ZSM-48.
Claim 6
Dependent Claim 15 words
The process of claim 4 wherein said zeolite has the structure of ZSM-5 or ZSM-11.
Claim 7
Dependent Claim 141 words
A process for converting a feedstock comprising hydrocarbon compounds to conversion products comprising hydrocarbon compounds of lower molecular weight than feedstock hydrocarbon compounds which comprises contacting said feedstock at conversion conditions with a catalyst comprising a zeolite composition prepared by a method which comprises the steps of (1) compositing a porous crystalline zeolite having an initial silica-to-alumina mole ratio greater than abut 100 with alumina so that the composite comprises from about 25 weight percent to about 75 weight percent zeolite, (2) extruding the composite to form an extrudate thereof, (3) impregnating the extrudate under a vacuum with an aqueous solution of an alkali metal fluoride, (4) contacting the impregnated extrudate with a warm aqueous solution of an ammonium salt, and (5) calcining the ammonium salt solution contacted material at a temperature of from about 200° C. to about 600° C.
Claim 8
Dependent Claim 141 words
A process for converting a feedstock comprising hydrocarbon compounds to conversion products comprising hydrocarbon compounds of lower molecular weight than feedstock hydrocarbon compounds which comprises contacting said feedstock at conversion conditions with a catalyst comprising a zeolite composition prepared by a method which comprises the steps of (1) compositing a porous crystalline zeolite having an initial silica-to-alumina mole ratio greater than abut 100 with alumina so that the composite comprises from about 25 weight percent to about 75 weight percent zeolite, (2) extruding the composite to form an extrudate thereof, (3) impregnating the extrudate under a vacuum with an aqueous solution of an alkali metal fluoride, (4) contacting the impregnated extrudate with a warm aqueous solution of an ammonium salt, and (5) calcining the ammonium salt solution contacted material at a temperature of from about 200° C. to about 600° C.
Claim 9
Dependent Claim 18 words
The process of claim 6 wherein said zeolite has an initial silica-to-alumina mole ratio greater than about 500.
Claim 10
Dependent Claim 13 words
The process of claim 6 wherein said ammonium salt solution is ammonium nitrate.
Claim 11
Dependent Claim 22 words
The process of claim 6 wherein said zeolite has the structure of ZSM-5, ZSM-11, ZSM-5/ZSM-11 intermediate, ZSM-12, ZSM-23, ZSM-35, ZSM-38 or ZSM-48.
Claim 12
Dependent Claim 15 words
The process of claim 9 wherein said zeolite has the structure of ZSM-5 or ZSM-11.
Claim 13
Dependent Claim 28 words
The process of claim 1 wherein said alkali metal fluoride is selected from the group consisting of lithium fluoride, sodium fluoride, potassium fluoride, rubidium fluoride and cesium fluoride.
Claim 14
Dependent Claim 28 words
The process of claim 6 wherein said alkali metal fluoride is selected from the group consisting of lithium fluoride, sodium fluoride, potassium fluoride, rubidium fluoride and cesium fluoride.
Claim 15
Dependent Claim 50 words
The process of claim 1 wherein said conversion conditions include a temperature of from about 300° C. to about 800° C., a pressure of from about 0.1 atmosphere to about 35 atmospheres and a weight hourly space velocity of from about 0.1 hr -1 to about 20 hr -1 .
Claim 16
Dependent Claim 50 words
The process of claim 6 wherein said conversion conditions include a temperature of from about 300° C. to about 800° C., a pressure of from about 0.1 atmosphere to about 35 atmospheres and a weight hourly space velocity of from about 0.1 hr -1 to about 20 hr -1 .
Claim 17
Dependent Claim 121 words
A process for converting a feedstock comprising hydrocarbon compounds to conversion products comprising hydrocarbon compounds of lower molecular weight than feedstock hydrocarbon compounds which comprises contacting said feedstock at conversion conditions with a catalyst comprising a zeolite composition prepared by a method which comprises the steps of (1) compositing a porous crystalline zeolite having an initial silica-to-alumina mole ratio greater than about 100 and the structure of ZSM-5 with alumina, (2) impregnating the composite under a vacuum with an aqueous solution of an alkali metal fluoride, (3) contacting the impregnated composite with a warm aqueous solution of an ammonium salt, and (4) calcining the ammonium salt solution contacted material at a temperature of from about 200° C. to about 600° C.
Claim 18
Dependent Claim 121 words
A process for converting a feedstock comprising hydrocarbon compounds to conversion products comprising hydrocarbon compounds of lower molecular weight than feedstock hydrocarbon compounds which comprises contacting said feedstock at conversion conditions with a catalyst comprising a zeolite composition prepared by a method which comprises the steps of (1) compositing a porous crystalline zeolite having an initial silica-to-alumina mole ratio greater than about 100 and the structure of ZSM-5 with alumina, (2) impregnating the composite under a vacuum with an aqueous solution of an alkali metal fluoride, (3) contacting the impregnated composite with a warm aqueous solution of an ammonium salt, and (4) calcining the ammonium salt solution contacted material at a temperature of from about 200° C. to about 600° C.
Claim 19
Dependent Claim 145 words
A process for converting a feedstock comprising hydrocarbon compounds to conversion products comprising hydrocarbon compounds of lower molecular weight than feedstock hydrocarbon compounds which comprises contacting said feedstock at conversion conditions with a catalyst comprising a composition prepared by a method which comprises the steps of (1) compositing a porous crystalline zeolite having an initial silica-to-alumina mole ratio greater than about 100 and the structure of ZSM-5 with alumina so that the composite comprises from about 25 weight percent to about 75 weight percent zeolite, (2) extruding the composite to form an extrudate thereof, (3) impregnating the extrudate under a vacuum with an aqueous solution of an alkali metal fluoride, (4) contacting the impregnated extrudate with a warm aqueous solution of an ammonium salt, and (5) calcining the ammonium salt solution contacted material at a temperature of from about 200° C. to about 600° C.
Claim 20
Dependent Claim 145 words
A process for converting a feedstock comprising hydrocarbon compounds to conversion products comprising hydrocarbon compounds of lower molecular weight than feedstock hydrocarbon compounds which comprises contacting said feedstock at conversion conditions with a catalyst comprising a composition prepared by a method which comprises the steps of (1) compositing a porous crystalline zeolite having an initial silica-to-alumina mole ratio greater than about 100 and the structure of ZSM-5 with alumina so that the composite comprises from about 25 weight percent to about 75 weight percent zeolite, (2) extruding the composite to form an extrudate thereof, (3) impregnating the extrudate under a vacuum with an aqueous solution of an alkali metal fluoride, (4) contacting the impregnated extrudate with a warm aqueous solution of an ammonium salt, and (5) calcining the ammonium salt solution contacted material at a temperature of from about 200° C. to about 600° C.

References Cited (Backward Citations)

US3364151A Cited
US4093560A Cited
US4238318A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-02-19 1988-08-20 1989-02-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-02-19 1992-08-20 1993-02-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-02-19 1996-08-20 1997-02-19 $7700.00 Window Closed / Lapsed

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