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US4497662A Expired / Lapsed US ⏱️ 0.0 years remaining

Moulded product

Assignee: Individual
•
Filing: 1983-02-22
•
Granted: 1985-02-05
•
Expires: 2003-02-22
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Abstract

Abstract A process of moulding a product (and a product thus formed) wherein particulate ligno-cellulose such as shredded paper, flour, Portland cement, a small amount of caustic soda, and water are mixed together, placed in a mould, and subjected to both pressure and heat until set, and the moulded product is then removed from the mould.

Inventors

  • 👤 Donald M. Chisholm
  • 👤 Colin Newton
  • 👤 Stanley W. Winchester

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 09:05
CPC Classifications
C; C04; C04B; C04B28/00; C04B28/02; C04B28/04; B; B28; B28B; B28B1/00; B28B1/52; B28B1/525; B28B7/00; B28B7/36; Y; Y02; Y02W; Y02W30/00; Y02W30/50; Y02W30/91

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 146 words
A process for moulding an article, comprising: (a) forming a mixture of between 32 and 48 parts by weight of shredded paper, between 24 and 36 parts by weight of plain wheaten flour, between 0.7 and 1.3 parts by weight of caustic soda, between 32 and 48 parts by weight of Portland cement, and a quantity of water equal to between 30% and 70% of the total weight of the other said components, (b) placing a lining of sheet material into a female mould, and pouring said mixture into said female mould, (c) placing perforate sheet material over the surface of a vented male mould, and urging the male mould into the female mould and imparting a pressure to said mixture, (d) heating said female mould to a temperature of between 66° C. and 150° C. until set, and (e) removing said article from the mould.
Claim 2
Dependent Claim 146 words
A process for moulding an article, comprising: (a) forming a mixture of between 32 and 48 parts by weight of shredded paper, between 24 and 36 parts by weight of plain wheaten flour, between 0.7 and 1.3 parts by weight of caustic soda, between 32 and 48 parts by weight of Portland cement, and a quantity of water equal to between 30% and 70% of the total weight of the other said components, (b) placing a lining of sheet material into a female mould, and pouring said mixture into said female mould, (c) placing perforate sheet material over the surface of a vented male mould, and urging the male mould into the female mould and imparting a pressure to said mixture, (d) heating said female mould to a temperature of between 66° C. and 150° C. until set, and (e) removing said article from the mould.
Claim 3
Dependent Claim 17 words
A process according to claim 1 comprising curing said article by heating after removal from the mold.
Claim 4
Dependent Claim 17 words
A process according to claim 2 wherein said curing temperature lies between 32° C. and 50° C.
Claim 5
Dependent Claim 9 words
An article made by the process of claim 1.
Claim 6
Dependent Claim 123 words
A process for moulding an article in a mould comprising: (a) forming a mixture of between 32 and 48 parts by weight of particulate ligno-cellulose, between 24 and 36 parts by weight of flour, between 0.7 and 1.3 parts by weight of caustic soda, between 32 and 48 parts by weight of Portland cement, and a quantity of water equal to between 30% and 70% of the total weight of the other said components, (b) placing said mixture in a mould, subjecting it to sufficient pressure for water to escape from said mixture, and heating the mixture to a temperature of between 150° F. and 300° F. (66° C. and 150° C.) until set, and (c) removing the set article from the mould.
Claim 7
Dependent Claim 123 words
A process for moulding an article in a mould comprising: (a) forming a mixture of between 32 and 48 parts by weight of particulate ligno-cellulose, between 24 and 36 parts by weight of flour, between 0.7 and 1.3 parts by weight of caustic soda, between 32 and 48 parts by weight of Portland cement, and a quantity of water equal to between 30% and 70% of the total weight of the other said components, (b) placing said mixture in a mould, subjecting it to sufficient pressure for water to escape from said mixture, and heating the mixture to a temperature of between 150° F. and 300° F. (66° C. and 150° C.) until set, and (c) removing the set article from the mould.
Claim 8
Dependent Claim 18 words
A process according to claim 5 comprising curing said article by heating after said removal from the mould.
Claim 9
Dependent Claim 17 words
A process according to claim 6 wherein said curing temperature lies between 32° C. and 50° C.
Claim 10
Dependent Claim 9 words
An article made by the process of claim 5.

References Cited (Backward Citations)

US1882191A Cited
US3596314A Cited
US3981950A Cited
US3969459A Cited
US3929947A Cited
US4073658A Cited
US4339363A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-02-05 1988-08-06 1989-02-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-02-05 1992-08-06 1993-02-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-02-05 1996-08-06 1997-02-05 $7700.00 Window Closed / Lapsed

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