Window with integral molded frame and process for making same

Claim 1

In a process for molding and assembling a unitary transparent plastic window and stile assembly, the steps comprising: forming a first elongated mold cavity; positioning a movable rod in a first position in said first mold cavity, said movable rod having a core positioned at a side portion of said first mold cavity; positioning a movable mold member in a first position such that said movable mold member closes said side portion of said first mold cavity; filling said first mold cavity with a first hardenable plastic material selected for strength; permitting said first material to harden so as to form said stile; moving said rod in a first direction from said first position to a second position, such that a space occupied by said core in said first position defines an open passage through said stile, and said core in said second position, together with surrounding members, defining an enclosure adjacent said stile in said first direction from said stile and communicating with said passage; moving said movable mold member transverse to said first direction such that a second mold cavity in said movable mold member is positioned adjacent said side portion of said first mold cavity and along said first mold cavity, and communicates with said passage; filling said second mold cavity, said passage and said enclosure with a second transparent plastic material which welds with said first material upon hardening; and permitting said second material to harden and weld with said first material to form said assembly, with said window being interlocked with said stile through said passage.