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US4495509A Expired / Lapsed US ⏱️ 0.0 years remaining

Microencapsulation by interchange of multiple emulsions

Assignee: Moore Business Forms Inc
•
Filing: 1983-06-09
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Granted: 1985-01-22
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Expires: 2003-06-09
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Abstract

Abstract A method of microencapsulation is disclosed whereby two or more organic-in-aqueous emulsions, each containing a reactive component in the organic phase, are mixed together causing the reactive components to react and form polymeric walls around the organic droplets. Either or both emulsions may contain one or more fill materials in their organic phases.

Inventors

  • 👤 Hung-Ya Chao

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 09:53
CPC Classifications
B; B41; B41M; B41M5/00; B41M5/124; B41M5/165; B01; B01J; B01J13/00; B01J13/02; B01J13/06; B01J13/14; B01J13/16; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982; Y10T428/2984; Y10T428/2985

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 84 words
A method of making microcapsules having generally continuous polymeric walls comprising the following steps: (a) preparing a first organic-in-aqueous emulsion comprising a first organic solution having a first oil soluble reactive material dissolved therein and a first aqueous emulsification solution; (b) preparing a second organic-in-aqueous emulsion comprising a second organic solution having a second oil soluble reactive material dissolved therein and a second aqueous emulsification solution; and (d) mixing said organic-in-aqueous emulsions such that said oil soluble reactive materials react to form said microcapsules.
Claim 2
Independent Claim 84 words
A method of making microcapsules having generally continuous polymeric walls comprising the following steps: (a) preparing a first organic-in-aqueous emulsion comprising a first organic solution having a first oil soluble reactive material dissolved therein and a first aqueous emulsification solution; (b) preparing a second organic-in-aqueous emulsion comprising a second organic solution having a second oil soluble reactive material dissolved therein and a second aqueous emulsification solution; and (d) mixing said organic-in-aqueous emulsions such that said oil soluble reactive materials react to form said microcapsules.
Claim 3
Dependent Claim 30 words
The method of claim 1 wherein said first organic solution additionally comprises a fill material such that at least a portion of said fill material is encapsulated within said microcapsules.
Claim 4
Dependent Claim 50 words
The method of claim 1 additionally comprising the following step: (c) preparing a third organic-in-aqueous emulsion comprising a third organic solution and a third aqueous emulsification solution, said third organic solution comprising a fill material; such that at least a portion of said fill material is encapsulated within said microcapsules.
Claim 5
Dependent Claim 45 words
The method of claim 1 wherein said first oil soluble reactive material is selected from the group consisting of acid chlorides, sulfonyl chlorides, isocyanates, bischloroformates, and epoxy resins, and said second oil soluble reactive material is selected from the group consisting of amines and bisphenols.
Claim 6
Dependent Claim 16 words
The method of claim 1 wherein the microcapsules range in size from 1 to 20 microns.
Claim 7
Dependent Claim 14 words
The method of claim 2 wherein said fill material is a colorless dye precursor.
Claim 8
Dependent Claim 44 words
The method of claim 1 wherein said first organic solution additionally comprises a first fill material and said second organic solution additionally comprises a second fill material such that at least a portion of each of said fill materials is encapsulated within said microcapsules.
Claim 9
Dependent Claim 32 words
The method of claim 1 wherein each of said aqueous emulsification solutions comprises at least one emulsifier selected from the group consisting of polyvinylpyrrolidone, polyvinyl alcohol, polyethylene glycol, starch, carboxymethylcellulose, and hydroxyethylcellulose.
Claim 10
Dependent Claim 28 words
The method of claim 6 wherein said first organic solution includes an organic solvent selected from the group consisting of benzylbutylphthalate, dibutylphthalate, toluene, xylenes, alkylbenzenes, alkylnaphthalenes, and biphenyls.
Claim 11
Dependent Claim 25 words
The method of claim 1 wherein said organic-in-aqueous emulsions include a plurality of organic droplets having sizes in the range of 1 to 20 microns.
Claim 12
Dependent Claim 22 words
The method of claim 1 wherein said mixing of said organic-in-aqueous emulsions comprises stirring said emulsions for approximately 4 to 24 hours.
Claim 13
Dependent Claim 23 words
The method of claim 11 wherein said organic-in-aqueous emulsions are stirred at a temperature in the range of 20° C. to 80° C.
Claim 14
Dependent Claim 84 words
Microcapsules having generally continuous polymeric walls prepared by a method comprising the following steps: (a) preparing a first organic-in-aqueous emulsion comprising a first organic solution having a first oil soluble reactive material dissolved therein and a first aqueous emulsification solution; (b) preparing a second organic-in-aqueous emulsion comprising a second organic solution having a second oil soluble reactive material dissolved therein and a second aqueous emulsification solution; and (d) mixing said organic-in-aqueous emulsions such that said oil soluble reactive materials react to form said microcapsules.
Claim 15
Dependent Claim 84 words
Microcapsules having generally continuous polymeric walls prepared by a method comprising the following steps: (a) preparing a first organic-in-aqueous emulsion comprising a first organic solution having a first oil soluble reactive material dissolved therein and a first aqueous emulsification solution; (b) preparing a second organic-in-aqueous emulsion comprising a second organic solution having a second oil soluble reactive material dissolved therein and a second aqueous emulsification solution; and (d) mixing said organic-in-aqueous emulsions such that said oil soluble reactive materials react to form said microcapsules.
Claim 16
Dependent Claim 30 words
The microcapsules of claim 13 wherein said first organic solution additionally comprises a fill material such that at least a portion of said fill material is encapsulated within said microcapsules.
Claim 17
Dependent Claim 53 words
The microcapsules of claim 13 wherein said method additionally comprising the following step: (c) preparing a third organic-in-aqueous emulsion comprising a third organic solution and a third aqueous emulsification solution, said third organic solution comprising a fill material; such that at least a portion of said fill material is encapsulated within said microcapsules.
Claim 18
Dependent Claim 46 words
The microcapsules of claim 13 wherein said first oil soluble reactive material is selected from the group consisting of a acid chlorides, sulfonyl chlorides, isocyanates, bischloroformates, and epoxy resins, and said second oil soluble reactive material is selected from the group consisting of amines and bisphenols.
Claim 19
Dependent Claim 16 words
The microcapsules of claim 13 wherein said microcapsules range in size from 1 to 20 microns.
Claim 20
Dependent Claim 14 words
The microcapsules of claim 14 wherein said fill material is a colorless dye precursor.
Claim 21
Dependent Claim 44 words
The microcapsules of claim 13 wherein said first organic solution additionally comprises a first fill material and said second organic solution additionally comprises a second fill material such that at least a portion of each of said fill materials is encapsulated within said microcapsules.
Claim 22
Dependent Claim 32 words
The microcapsules of claim 13 wherein each of said aqueous emulsification solutions comprises at least one emulsifier selected from the group consisting of polyvinylpyrrolidone, polyvinyl alcohol, polyethylene glycol, starch, carboxymethylcellulose, and hydroxyethylcellulose.
Claim 23
Dependent Claim 28 words
The microcapsules of claim 18 wherein said first organic solution includes an organic solvent selected from the group consisting of benzylbutylphthalate, dibutylphthalate, toluene, xylenes, alkylbenzenes, alkylnaphthalenes, and biphenyls.
Claim 24
Dependent Claim 25 words
The microcapsules of claim 13 wherein said organic-in-aqueous emulsions include a plurality of organic droplets having sizes in the range of 1 to 20 microns.
Claim 25
Dependent Claim 22 words
The microcapsules of claim 13 wherein said mixing of said organic-in-aqueous emulsions comprises stirring said emulsions for approximately 4 to 24 hours.
Claim 26
Dependent Claim 23 words
The microcapsules of claim 23 wherein said organic-in-aqueous emulsions are stirred at a temperature in the range of 20° C. to 80° C.
Claim 27
Dependent Claim 52 words
A carbonless copying system comprising a substrate, a coating containing a plurality of microcapsules according to claim 18 over at least a portion of said substrate, and a substance capable of reacting with said colorless dye precursor to produce a colored reaction product, said substance being in reactive contact with said microcapsules.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-01-22 1988-07-23 1989-01-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-01-22 1992-07-23 1993-01-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-01-22 1996-07-23 1997-01-22 $7700.00 Window Closed / Lapsed

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