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US4495303A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for making zeolite ZSM-45 with a dimethyldiethylammonium directing agent

Assignee: Mobil Oil AS
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Filing: 1983-11-29
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Granted: 1985-01-22
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Expires: 2003-11-29
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Abstract

Abstract This invention relates to a method for preparing a synthetic porous crystalline aluminosilicate zeolite, characterized as zeolite ZSM-45. This crystalline material may have a silica to alumina molar ratio of at least 8. This synthetic zeolite is analogous, in some respects, to the naturally occurring zeolite, levynite. The ZSM-45 zeolite is prepared with a dimethyldiethylammonium directing agent. ZSM-45 exhibits a characteristic X-ray diffraction pattern.

Inventors

  • 👤 Guenter H. Kuehl

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 20:36
CPC Classifications
C; C01; C01B; C01B39/00; C01B39/02; C01B39/46; C01B39/48; Y; Y10; Y10S; Y10S423/00; Y10S423/37

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 139 words
A method for preparing a synthetic porous crystalline aluminosilicate zeolite, said aluminosilicate zeolite having a silica to alumina ratio of at least 8, said aluminosilicate zeolite as calcined further being characterized by an X-ray diffraction pattern exhibiting values substantially as set forth in Table 1 of the specification, said method comprising preparing a mixture capable of forming said aluminosilicate zeolite, said mixture containing sources of alkali metal ions, an oxide of aluminum, an oxide of silicon, a dimethyldiethylammonium ion and water and having a composition in terms of moles of oxides, falling within the following ranges: ______________________________________ SiO.sub.2 /Al.sub.2 O.sub.3 10-80 H.sub.2 O/OH.sup.- 15-100 OH.sup.- /SiO.sub.2 0.40-0.80 DMDEA/(DMDEA + Z) 0.75-1.0 ______________________________________ wherein DMDEA represents said dimethyldiethylammonium ion and Z represents said alkali metal ion, and maintaining said mixture under sufficient conditions until said crystalline aluminosilicate zeolite is formed.
Claim 2
Independent Claim 139 words
A method for preparing a synthetic porous crystalline aluminosilicate zeolite, said aluminosilicate zeolite having a silica to alumina ratio of at least 8, said aluminosilicate zeolite as calcined further being characterized by an X-ray diffraction pattern exhibiting values substantially as set forth in Table 1 of the specification, said method comprising preparing a mixture capable of forming said aluminosilicate zeolite, said mixture containing sources of alkali metal ions, an oxide of aluminum, an oxide of silicon, a dimethyldiethylammonium ion and water and having a composition in terms of moles of oxides, falling within the following ranges: ______________________________________ SiO.sub.2 /Al.sub.2 O.sub.3 10-80 H.sub.2 O/OH.sup.- 15-100 OH.sup.- /SiO.sub.2 0.40-0.80 DMDEA/(DMDEA + Z) 0.75-1.0 ______________________________________ wherein DMDEA represents said dimethyldiethylammonium ion and Z represents said alkali metal ion, and maintaining said mixture under sufficient conditions until said crystalline aluminosilicate zeolite is formed.
Claim 3
Dependent Claim 39 words
A method according to claim 1, wherein said mixture has a composition, in terms of moles of oxides, falling within the following ranges: ______________________________________ SiO.sub.2 /Al.sub.2 O.sub.3 20-60 H.sub.2 O/OH.sup.- 20-80 OH.sup.- /SiO.sub.2 0.50-0.70 DMDEA/(DMDEA + Z) 0.8-0.95. ______________________________________
Claim 4
Dependent Claim 15 words
A method according to claim 1, wherein said mixture is essentially free of potassium ions.
Claim 5
Dependent Claim 21 words
A method according to claim 1, wherein said mixture further comprises a sufficient amount of ZSM- 45 formation enhancing seed crystals.
Claim 6
Dependent Claim 74 words
A synthetic porous crystalline aluminosilicate zeolite having a composition, on an anhydrous basis and in terms of moles of oxides per mole of alumina, expressed by the formula: (0.8-1.8)R.sub.2 O:(0.0-0.3)Na.sub.2 O:(0.0-0.5)K.sub.2 O:Al.sub.2 O.sub.3 :xSiO.sub.2 wherein R 2 O is the oxide of dimethyldiethylammonium ions and x is at least 8, said aluminosilicate zeolite as calcined being characterized by an X-ray diffraction pattern exhibiting values substantially as set forth in Table 1 of the specification.
Claim 7
Dependent Claim 74 words
A synthetic porous crystalline aluminosilicate zeolite having a composition, on an anhydrous basis and in terms of moles of oxides per mole of alumina, expressed by the formula: (0.8-1.8)R.sub.2 O:(0.0-0.3)Na.sub.2 O:(0.0-0.5)K.sub.2 O:Al.sub.2 O.sub.3 :xSiO.sub.2 wherein R 2 O is the oxide of dimethyldiethylammonium ions and x is at least 8, said aluminosilicate zeolite as calcined being characterized by an X-ray diffraction pattern exhibiting values substantially as set forth in Table 1 of the specification.
Claim 8
Dependent Claim 13 words
An aluminosilicate zeolite according to claim 5, which is essentially free of potassium.

References Cited (Backward Citations)

US3709979A Cited
US3832449A Cited
US4452769A Cited
EP0026963A1 Cited
US4372930A Cited
EP0091048A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-01-22 1988-07-23 1989-01-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-01-22 1992-07-23 1993-01-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-01-22 1996-07-23 1997-01-22 $7700.00 Window Closed / Lapsed

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