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US4492665A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the production of mouldings from materials based on silicon nitride

Assignee: Swedish Institute for Silicate Research
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Filing: 1982-05-10
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Granted: 1985-01-08
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Expires: 2002-05-10
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Abstract

Abstract Process for the production of moulded bodies of materials based on silicon nitride, where the powder mix prepared by way of initial material contains silicon nitride (Si 3 N 4 ), a high proportion, preferably 40-85 percent by weight, of silicon (Si) and a sintering aid. With conventional sintering the above powder mix is advantageously prepared by grinding of an Si-powder dispersed in an Si 3 N 4 powder the grain size of which is considerably lower than that of the Si-powder. The process covers in the main the production of a body moulded from this powder mix by known moulding methods, nitriding of the Si-content to Si 3 N 4 and sintering of the moulded body to a final required density.

Inventors

  • 👤 Robert Pompe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 18:07
CPC Classifications
C; C04; C04B; C04B35/00; C04B35/515; C04B35/58; C04B35/584; C04B35/591

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 113 words
A process for the production of moulded bodies consisting of materials based on silicon nitride comprising preparing a powder mix of silicon powder, silicon nitride powder and a sintering aid, moulding said mix, nitriding the Si-content to Si 3 N 4 and sintering, characterised in that the silicon powder is ground down to a mean particle size below 1 μm in the presence of silicon nitride powder as a dispersing agent and in the presence of sintering aids and, that a body moulded of this powder mix hereafter is nitrided during a time period not longer than 5 (five) hours whereby the nitriding temperature is kept below the melting point of pure silicon.
Claim 2
Dependent Claim 113 words
A process for the production of moulded bodies consisting of materials based on silicon nitride comprising preparing a powder mix of silicon powder, silicon nitride powder and a sintering aid, moulding said mix, nitriding the Si-content to Si 3 N 4 and sintering, characterised in that the silicon powder is ground down to a mean particle size below 1 μm in the presence of silicon nitride powder as a dispersing agent and in the presence of sintering aids and, that a body moulded of this powder mix hereafter is nitrided during a time period not longer than 5 (five) hours whereby the nitriding temperature is kept below the melting point of pure silicon.
Claim 3
Dependent Claim 29 words
A process in accordance with claim 1, characterised in that the grain size of the Si-powder added prior to grinding exceeds that of the Si 3 N 4 -powder.
Claim 4
Dependent Claim 35 words
A process in accordance with the claim 1, characterised in that the content of Si-powder is kept within the range of 40-85 percent by weight relative to the amount of Si 3 N 4 added.
Claim 5
Dependent Claim 28 words
A process in accordance with claim 1, characterised in that nitriding of the body moulded from powder is effected in the same oven as the subsequent sintering process.
Claim 6
Dependent Claim 34 words
The process in accordance with claim 2, characterised in that the content of Si-powder is kept within the range of 40-85 percent by weight relative to the amount of Si 3 N 4 added.
Claim 7
Dependent Claim 28 words
The process in accordance with claim 2, characterised in that nitriding of the body moulded from powder is effected in the same oven as the subsequent sintering process.
Claim 8
Dependent Claim 28 words
The process in accordance with claim 3, characterised in that nitriding of the body moulded from powder is effected in the same oven as the subsequent sintering process.

References Cited (Backward Citations)

GB942082A Cited
US3591337A Cited
GB1365126A Cited
GB1396773A Cited
DE2734772A1 Cited
US4125952A Cited
US4264547A Cited
JPS5595680A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1988-01-08 1988-07-09 1989-01-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1992-01-08 1992-07-09 1993-01-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1996-01-08 1996-07-09 1997-01-08 $7700.00 Window Closed / Lapsed

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