Visor cover assembly

Claim 2

A visor cover control for a vehicle visor including a visor body, a mirror frame and a cover pivotally mounted to the frame comprising: said mirror frame including one of a pair of spaced pivot axles or pivot sockets and said cover including the other of a pair of said pivot axles or pivot sockets, wherein said pivot sockets are shaped to cooperate with and surround said pivot axles and include an opening permitting said cover to be snap-assembled to said frame and pivot between open and closed positions; and bias means having one end coupled directly to said frame and an opposite end coupled directly to an end of said cover at a location on said cover remote from the pivot connection of said frame and cover and on a side of said pivot connection opposite the connection of said bias means to said frame for alternately urging said cover between fully closed and fully open positions as said cover is manually moved toward such positions and for holding said cover in such positions.

Claim 3

The apparatus as defined in claim 1 wherein said frame is generally rectangular and integrally includes upper and lower legs joined at opposite ends to side legs and wherein each of said side legs includes means spaced from said top leg for holding one end of said bias means.

Claim 4

The apparatus as defined in claim 2 wherein said bias means comprises an elongated tension spring.

Claim 5

The apparatus as defined in claim 3 wherein said cover is pivotally mounted to said frame near the junction of each of said side legs to said top leg and said cover includes a boss secured to said end extending beyond said pivot connection toward said top leg and wherein said tension spring has an end opposite said one end which is coupled to said boss.

Claim 6

The apparatus as defined in claim 4 and including a second spring and wherein said cover includes a boss at each edge of said extending end for receiving and holding an opposite end of each of said springs.

Claim 7

The apparatus as defined in claim 1 wherein said pivot axles are integrally formed on said frame and said pivot sockets are integrally formed on said cover.

Claim 8

The apparatus as defined in claim 6 wherein said pivot sockets and said pivot axles are generally cylindrical with said axles truncated at opposite sides to permit insertion into said sockets and wherein said sockets are made of a resilient material with said opening having a dimension slightly smaller than the distance between said opposite sides of said pivot axles to captively hold said pivot axles once inserted.

Claim 9

In a visor assembly for a vehicle including an illuminated covered mirror with a visor body and a cover movably mounted with respect to said body between an open mirror uncovered position and a closed mirror covered position an improved electrical contact assembly comprising: said cover including a pair of spaced wall means defining a recess therebetween, a first electrical contact having one end press-fit into said recess for holding said contact to said cover, said first contact further including means for supplying electrical power thereto and a contact end opposite said one end and extending outwardly from said recess, a second electrical contact mounted to said visor assembly to be engaged by said first contact when said cover is moved from a closed position; and illumination means coupled to said second contact to receive operating power therefrom when said cover is moved from the closed position.

Claim 10

In a visor assembly for a vehicle including an illuminated covered mirror with a visor body and a cover movably mounted with respect to said body between an open mirror uncovered position and a closed mirror covered position an improved electrical contact assembly comprising: said cover including a pair of spaced wall means defining a recess therebetween, a first electrical contact having one end press-fit into said recess for holding said contact to said cover, said first contact further including means for supplying electrical power thereto and a contact end opposite said one end and extending outwardly from said recess, a second electrical contact mounted to said visor assembly to be engaged by said first contact when said cover is moved from a closed position; and illumination means coupled to said second contact to receive operating power therefrom when said cover is moved from the closed position.

Claim 11

The apparatus as defined in claim 8 wherein said one end of said first contact is V-shaped with its widest portion having a dimension greater than the spacing between said wall means to compress said one end when inserted within said recess.

Claim 12

The apparatus as defined in claim 9 wherein said contact end of said first contact is a rounded extension of one leg of said V-shaped end.

Claim 13

The apparatus as defined in claim 10 wherein the other leg of said V-shaped end engages one of said wall means defining said recess to anchor said first contact to said cover.

Claim 14

The apparatus as defined in claim 11 wherein said means for supplying electrical power to said first contact comprises a staking terminal integrally formed on said first contact between said first and contact ends thereof.

Claim 15

A visor assembly for a vehicle including an illuminated covered mirror with a visor body and a cover movably mounted with respect to said body between an open mirror uncovered position and a closed mirror covered position comprising: pivot socket means located on one of said cover or body and having a pair of resilient arcuate legs extending from said cover or body and terminating in spaced apart facing surfaces; pivot axle means located on the other of said cover or body to align with said pivot socket means and having a generally cylindrical cross section truncated at opposite sides to define flattened sides spaced apart a distance greater than the spacing of said facing surfaces of said pivot socket means whereby said cover can be snap-inserted into said body and pivotally move between an open and a closed mirror covering position; bias means coupled to said cover at a position spaced from the pivot connection of said cover and body and to said body at a location on a side of the pivot connection opposite its coupling to said cover for alternately urging said cover toward open or closed positions as the cover is manually moved toward such positions; said cover including a pair of spaced wall means defining a recess therebetween, a first electrical contact having one end press-fit into said recess for holding said contact to said cover, said first contact further including means for supplying electrical power thereto and a contact end opposite said one end and extending outwardly from said recess, a second electrical contact mounted to said visor assembly to be engaged by said first contact when said cover is moved from a closed position; and illumination means coupled to said second contact to receive operating power therefrom when said cover is moved from the closed position.

Claim 16

A visor assembly for a vehicle including an illuminated covered mirror with a visor body and a cover movably mounted with respect to said body between an open mirror uncovered position and a closed mirror covered position comprising: pivot socket means located on one of said cover or body and having a pair of resilient arcuate legs extending from said cover or body and terminating in spaced apart facing surfaces; pivot axle means located on the other of said cover or body to align with said pivot socket means and having a generally cylindrical cross section truncated at opposite sides to define flattened sides spaced apart a distance greater than the spacing of said facing surfaces of said pivot socket means whereby said cover can be snap-inserted into said body and pivotally move between an open and a closed mirror covering position; bias means coupled to said cover at a position spaced from the pivot connection of said cover and body and to said body at a location on a side of the pivot connection opposite its coupling to said cover for alternately urging said cover toward open or closed positions as the cover is manually moved toward such positions; said cover including a pair of spaced wall means defining a recess therebetween, a first electrical contact having one end press-fit into said recess for holding said contact to said cover, said first contact further including means for supplying electrical power thereto and a contact end opposite said one end and extending outwardly from said recess, a second electrical contact mounted to said visor assembly to be engaged by said first contact when said cover is moved from a closed position; and illumination means coupled to said second contact to receive operating power therefrom when said cover is moved from the closed position.

Claim 17

The apparatus as defined in claim 13 wherein said body includes a mirror frame and one of said pivot socket or axle is formed on said frame and said bias means extends between said cover and frame.

Claim 18

The apparatus as defined in claim 14 wherein said one end of said first contact is V-shaped with its widest portion having a dimension greater than the spacing between said wall means to compress said one end when inserted within said recess.

Claim 19

The apparatus as defined in claim 15 wherein said contact end of said first contact is a rounded extension of one leg of said V-shaped end.

Claim 20

The apparatus as defined in claim 16 wherein the other leg of said V-shaped end engages one of said wall means defining said recess to anchor said first contact to said cover.

Claim 21

The apparatus as defined in claim 17 wherein said means for supplying electrical power to said first contact comprises a staking terminal integrally formed on said first contact between said first and contact ends thereof.