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US4489202A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing epoxy resins containing triazine groups

Assignee: Dow Chemical Co
•
Filing: 1983-10-31
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Granted: 1984-12-18
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Expires: 2003-10-31
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Abstract

Abstract Epoxy resins containing triazine groups are prepared by (I) reacting (A) a material having at least one aromatic hydroxyl group per molecule such as bisphenol A with (B) a cyanogen halide such as cyanogen bromide in the presence of (C) a base and recovering a mixture of cyanate-containing products and unreacted (A) materials; (II) trimerizing the product recovered in (I) in the presence of a trimerization catalyst such as cobalt naphthenate and (III) epoxidizing the product from step II by reaction with an epihalohydrin such as epichlorohydrin, dehydrohalogenation of the resultant product with a basic acting material such as sodium hydroxide and recovering the resultant epoxy resin containing triazine groups.

Inventors

  • 👤 Robert E. Hefner, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 18:41
CPC Classifications
C; C08; C08G; C08G73/00; C08G73/06; C08G59/00; C08G59/18; C08G59/20; C08G59/32; C08G59/3236; C08G59/3245; C07; C07C; C07C261/00; C07C261/02; C08G59/02; C08G59/04; C08G59/06; C08G59/063

Claims Analysis

Total Claims: 38
Claim 1
Independent Claim 154 words
A process for preparing epoxy resins containing triazine groups which process comprises (I) reacting (A) at least one material having an average of more than one aromatic hydroxyl group per molecule with (B) at least 0.01 but not more than 0.95 moles of cyanogen halide or mixture of cyanogen halides per aromatic hydroxyl group in the presence of (C) a suitable base in a quantity of from about 0.01 to about 1.1 moles per aromatic hydroxyl group at a temperature and time sufficient to essentially complete the reaction and thereafter recovering the resultant cyanate mixture; (II) trimerizing the product resulting from (I) in the presence of a suitable trimerization catalyst at a temperature and time to essentially complete the trimerization reaction; (III) epoxidizing the resultant trimerized product from step (II) in a conventional manner by reaction with an epihalohydrin with subsequent dehydrohalogenation with a basic-acting material and finally recovering the resultant glycidyl ether product.
Claim 2
Dependent Claim 154 words
A process for preparing epoxy resins containing triazine groups which process comprises (I) reacting (A) at least one material having an average of more than one aromatic hydroxyl group per molecule with (B) at least 0.01 but not more than 0.95 moles of cyanogen halide or mixture of cyanogen halides per aromatic hydroxyl group in the presence of (C) a suitable base in a quantity of from about 0.01 to about 1.1 moles per aromatic hydroxyl group at a temperature and time sufficient to essentially complete the reaction and thereafter recovering the resultant cyanate mixture; (II) trimerizing the product resulting from (I) in the presence of a suitable trimerization catalyst at a temperature and time to essentially complete the trimerization reaction; (III) epoxidizing the resultant trimerized product from step (II) in a conventional manner by reaction with an epihalohydrin with subsequent dehydrohalogenation with a basic-acting material and finally recovering the resultant glycidyl ether product.
Claim 3
Dependent Claim 80 words
A process of claim 1 wherein (i) the ratio of aromatic hydroxyl groups contained in (A):moles of (B):moles of (C) is from about 1:0.05:0.05 to about 1:0.55:0.60; (ii) step (I) is conducted at a temperature of from about -40° C. to about 60° C. for from about 10 minutes to about 120 minutes; and (iii) step (II) is conducted at a temperature of from about 70° C. to about 350° C. for from about 15 minutes to about 120 minutes.
Claim 4
Dependent Claim 59 words
A process of claim 2 wherein (i) step (I) is conducted at a temperature of from about -20° C. to about 25° C. for from about 10 minutes to about 60 minutes; and (ii) step (II) is conducted at a temperature of from about 70° C. to about 200° C. for from about 30 minutes to about 75 minutes.
Claim 5
Dependent Claim 67 words
A process of claim 1 wherein (i) said cyanogen halide is cyanogen bromide; (ii) said material having an average of more than one aromatic hydroxyl group per molecule is a bisphenol; (iii) said suitable base is a tertiary amine; (iv) said trimerization catalyst is a metal salt of a carboxylic acid; (v) said epihalohydrin is epichlorohydrin; and (vi) said basic acting material is an alkali metal hydroxide.
Claim 6
Dependent Claim 45 words
A process of claim 4 wherein (i) said material having an average of more than one aromatic hydroxyl group per molecule is bisphenol A; (ii) said suitable base is triethylamine; (iii) said trimerization catalyst is cobalt naphthenate; and (iv) said basic-acting material is sodium hydroxide.
Claim 7
Dependent Claim 67 words
A process of claim 3 wherein (i) said cyanogen halide is cyanogen bromide; (ii) said material having an average of more than one aromatic hydroxyl group per molecule is a bisphenol; (iii) said suitable base is a tertiary amine; (iv) said trimerization catalyst is a metal salt of a carboxylic acid; (v) said epihalohydrin is epichlorohydrin; and (vi) said basic acting material is an alkali metal hydroxide.
Claim 8
Dependent Claim 45 words
A process of claim 6 wherein (i) said material having an average of more than one aromatic hdyroxyl group per molecule is bisphenol A; (ii) said suitable base is triethylamine; (iii) said trimerization catalyst is cobalt naphthenate; and (iv) said basic-acting material is sodium hydroxide.
Claim 9
Dependent Claim 67 words
A process of claim 3 wherein (i) said cyanogen halide is cyanogen bromide; (ii) said material having an average of more than one aromatic hdyroxyl group per molecule is a bisphenol; (iii) said suitable base is a tertiary amine; (iv) said trimerization catalyst is a metal salt of a carboxylic acid; (v) said epihalohydrin is epichlorohydrin; and (vi) said basic acting material is an alkali metal hydroxide.
Claim 10
Dependent Claim 45 words
A process of claim 8 wherein (i) said material having an average of more than one aromatic hydroxyl group per molecule is bisphenol A; (ii) said suitable base is triethylamine; (iii) said trimerization catalyst is cobalt naphthenate; and (iv) said basic-acting material is sodium hydroxide.
Claim 11
Dependent Claim 87 words
A cyanate mixture resulting from reacting (A) at least one material having an average of more than one aromatic hydroxyl group per molecule with (B) at least 0.01 but not more than 0.95 moles of cyanogen halide or mixture of cyanogen halides per aromatic hydroxyl group in the presence of (C) a suitable base in a quantity of from about 0.01 to about 1.1 moles per aromatic hydroxyl group at a temperature and time sufficient to essentially complete the reaction and thereafter recovering the resultant cyanate mixture.
Claim 12
Dependent Claim 87 words
A cyanate mixture resulting from reacting (A) at least one material having an average of more than one aromatic hydroxyl group per molecule with (B) at least 0.01 but not more than 0.95 moles of cyanogen halide or mixture of cyanogen halides per aromatic hydroxyl group in the presence of (C) a suitable base in a quantity of from about 0.01 to about 1.1 moles per aromatic hydroxyl group at a temperature and time sufficient to essentially complete the reaction and thereafter recovering the resultant cyanate mixture.
Claim 13
Dependent Claim 55 words
A cyanate mixture of claim 10 wherein (i) the ratio of aromatic hydroxyl groups contained in (A):moles of (B):moles of (C) is from about 1:0.05:0.05 to about 1:0.55:0.60; and (ii) the reaction is conducted at a temperature of from about -40° C. to about 60° C. for from about 10 minutes to about 120 minutes.
Claim 14
Dependent Claim 32 words
A cyanate mixture of claim 11 wherein the reaction is conducted at a temperature of from about -20° C. to about 25° C. for from about 10 minutes to about 60 minutes.
Claim 15
Dependent Claim 41 words
A cyanate mixture of claim 10 wherein (i) said cyanogen halide is cyanogen bromide; (ii) said material having an average of more than one aromatic hydroxyl group per molecule is a bisphenol; and (iii) said suitable base is a tertiary amine.
Claim 16
Dependent Claim 32 words
A cyanate mixture of claim 13 wherein (i) said material having an average of more than one aromatic hydroxyl group per molecule is bisphenol A; and (ii) said suitable base is triethylamine.
Claim 17
Dependent Claim 41 words
A cyanate mixture of claim 11 wherein (i) said cyanogen halide is cyanogen bromide; (ii) said material having an average of more than one aromatic hydroxyl group per molecule is a bisphenol; and (iii) said suitable base is a tertiary amine.
Claim 18
Dependent Claim 32 words
A cyanate mixture of claim 15 wherein (i) said material having an average of more than one aromatic hydroxyl group per molecule is bisphenol A; and (ii) said suitable base is triethylamine.
Claim 19
Dependent Claim 41 words
A cyanate mixture of claim 12 wherein (i) said cyanogen halide is cyanogen bromide; (ii) said material having an average of more than one aromatic hydroxyl group per molecule is a bisphenol; and (iii) said suitable base is a tertiary amine.
Claim 20
Dependent Claim 32 words
A cyanate mixture of claim 17 wherein (i) said material having an average of more than one aromatic hydroxyl group per molecule is bisphenol A; and (ii) said suitable base is triethylamine.
Claim 21
Dependent Claim 10 words
An epoxy resin prepared by the process of claim 1.
Claim 22
Dependent Claim 10 words
An epoxy resin prepared by the process of claim 2.
Claim 23
Dependent Claim 10 words
An epoxy resin prepared by the process of claim 3.
Claim 24
Dependent Claim 10 words
An epoxy resin prepared by the process of claim 4.
Claim 25
Dependent Claim 10 words
An epoxy resin prepared by the process of claim 5.
Claim 26
Dependent Claim 10 words
An epoxy resin prepared by the process of claim 6.
Claim 27
Dependent Claim 10 words
An epoxy resin prepared by the process of claim 7.
Claim 28
Dependent Claim 10 words
An epoxy resin prepared by the process of claim 8.
Claim 29
Dependent Claim 10 words
An epoxy resin prepared by the process of claim 9.
Claim 30
Dependent Claim 22 words
A product resulting from curing an epoxy resin of claim 19 with a curing quantity of a suitable catalyst and/or curing agent.
Claim 31
Dependent Claim 22 words
A product resulting from curing an epoxy resin of claim 20 with a curing quantity of a suitable catalyst and/or curing agent.
Claim 32
Dependent Claim 22 words
A product resulting from curing an epoxy resin of claim 21 with a curing quantity of a suitable catalyst and/or curing agent.
Claim 33
Dependent Claim 22 words
A product resulting from curing an epoxy resin of claim 22 with a curing quantity of a suitable catalyst and/or curing agent.
Claim 34
Dependent Claim 22 words
A product resulting from curing an epoxy resin of claim 23 with a curing quantity of a suitable catalyst and/or curing agent.
Claim 35
Dependent Claim 22 words
A product resulting from curing an epoxy resin of claim 24 with a curing quantity of a suitable catalyst and/or curing agent.
Claim 36
Dependent Claim 22 words
A product resulting from curing an epoxy resin of claim 25 with a curing quantity of a suitable catalyst and/or curing agent.
Claim 37
Dependent Claim 22 words
A product resulting from curing an epoxy resin of claim 26 with a curing quantity of a suitable catalyst and/or curing agent.
Claim 38
Dependent Claim 22 words
A product resulting from curing an epoxy resin of claim 27 with a curing quantity of a suitable catalyst and/or curing agent.

References Cited (Backward Citations)

US2810706A Cited
US2741607A Cited
US2809942A Cited
US2864805A Cited
US2971942A Cited
US3708483A Cited
US4142034A Cited
JPS5626925A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-12-18 1988-06-18 1988-12-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-12-18 1992-06-18 1992-12-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-12-18 1996-06-18 1996-12-18 $7700.00 Window Closed / Lapsed

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