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US4489169A Expired / Lapsed US ⏱️ 0.0 years remaining

Cracking catalyst

Assignee: Phillips Petroleum Co
•
Filing: 1981-11-20
•
Granted: 1984-12-18
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Expires: 2001-11-20
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Abstract

Abstract A novel cracking catalyst, a method of preparing same and an improved hydrocarbon cracking process are provided wherein adverse effects of metals such as nickel, vanadium, iron, copper and cobalt in the cracking catalyst are precluded or mitigated by contacting the cracking catalyst with (A) at least one of elemental antimony and compounds thereof and (B) at least one of element tin and compounds thereof whereby there is added to said catalyst a modifying amount of each of (A) and (B) with the weight ratio of antimony to tin being such as to provide passivation of the contaminating metals greater than the sum of the passivatiion effects of each of (A) and (B) individually. In general the ratio will be in the range of from 0.001:1 to 1000:1, and preferably will be in the range of 0.05:1 to 50:1.

Inventors

  • 👤 Brent J. Bertus
  • 👤 Dwight L. McKay

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 04:29
CPC Classifications
C; C10; C10G; C10G11/00; C10G11/02; C10G11/04; B; B01; B01J; B01J21/00; B01J21/20; B01J23/00; B01J23/38; B01J23/54; B01J23/56; B01J23/64; B01J23/644; B01J23/6445; B01J29/00; B01J29/90; Y; Y10; Y10S; Y10S502/00; Y10S502/521

Claims Analysis

Total Claims: 36
Claim 1
Independent Claim 114 words
A process for passivating at least one contaminating metal from the group consisting of nickel, iron, copper, cobalt and vanadium on a cracking catalyst which comprises contacting said cracking catalyst with (A) at least one of elemental antimony and compounds of antimony and (B) at least one of elemental tin and compounds of tin, whereby there is added to said cracking catalyst a modifying amount of each of (A) and (B) with the weight ratio of antimony in (A) to the tin in (B) being such as to provide a passivation of said contaminating metals on said cracking catalyst greater than the sum of the passivation effects of each of (A) and (B) individually.
Claim 2
Dependent Claim 114 words
A process for passivating at least one contaminating metal from the group consisting of nickel, iron, copper, cobalt and vanadium on a cracking catalyst which comprises contacting said cracking catalyst with (A) at least one of elemental antimony and compounds of antimony and (B) at least one of elemental tin and compounds of tin, whereby there is added to said cracking catalyst a modifying amount of each of (A) and (B) with the weight ratio of antimony in (A) to the tin in (B) being such as to provide a passivation of said contaminating metals on said cracking catalyst greater than the sum of the passivation effects of each of (A) and (B) individually.
Claim 3
Dependent Claim 59 words
A process in accordance with claim 1 wherein each of (A) and (B) is added to said cracking catalyst in an amount to provide at least about 0.0001 weight percent antimony and at least about 0.0001 weight percent tin, the weight percentages being based on the weight of said cracking catalyst prior to being contacted with (A) and (B).
Claim 4
Dependent Claim 65 words
A process in accordance with claim 1 wherein the amount of antimony in (A) is in the range of about 0.005 to about 2 weight percent, and the amount of tin in (B) is in the range of about 0.0005 to about 2 weight percent, the weight percentages being based on the weight of said cracking catalyst prior to being contacted with (A) and (B).
Claim 5
Dependent Claim 65 words
A process in accordance with claim 1 wherein the amount of antimony in (A) is in the range of about 0.01 to about 1 weight percent, and the amount of tin in (B) is in the range of about 0.001 to about 1 weight percent, the weight percentages being based on the weight of said cracking catalyst prior to being contacted with (A) and (B).
Claim 6
Dependent Claim 65 words
A process in accordance with claim 1 wherein the amount of antimony in (A) is in the range of about 0.05 to about 0.8 weight percent, and the amount of tin in (B) is in the range of about 0.001 to about 0.8 weight percent, the weight percentages being based on the weight of said cracking catalyst prior to being contacted with (A) and (B).
Claim 7
Dependent Claim 30 words
A process in accordance with claims 3, 4 or 5 wherein said weight ratio of antimony in (A) to tin in (B) is in the range of 0.001:1 to 1000:1.
Claim 8
Dependent Claim 30 words
A process in accordance with claims 3, 4 or 5 wherein said weight ratio of antimony in (A) to tin in (B) is in the range of 0.01:1 to 100:1.
Claim 9
Dependent Claim 30 words
A process in accordance with claims 3, 4 or 5 wherein said weight ratio of antimony in (A) to tin in (B) is in the range of 0.05:1 to 50:1.
Claim 10
Dependent Claim 30 words
A process in accordance with claims 3, 4 or 5 wherein said weight ratio of antimony in (A) to tin in (B) is in the range of 2:1 to 20:1.
Claim 11
Dependent Claim 30 words
A process in accordance with claims 3, 4 or 5 wherein said weight ratio of antimony in (A) to tin in (B) is in the range of 5:1 to 15:1.
Claim 12
Dependent Claim 139 words
A process in accordance with claim 10 wherein said compound of antimony is at least one of the group consisting of antimony oxides, antimony sulfides, antimony selenides, antimony tellurides, antimony sulfates, antimonic acids, antimony halides, antimonyl halides, antimonides, antimony carboxylates, antimony thiocarboxylates, antimony thiocarbonates, antimony carbonates, trihydrocarbylantimony compounds, trihydrocarbylantimony oxides, antimony salts of phenolic compounds, antimony sulfonates, antimony carbamates, antimony thiocarbamates, antimony phosphites, antimony phosphates and antimony thiophosphates, and said compound of tin is at least one of the group consisting of tin oxides, tin sulfides, tin selenides, tin tellurides, tin sulfates, stannic acids, tin halides, tin oxyhalides, tin carboxylates, tin thiocarboxylates, tin thiocarbonates, tin carbonates, tetrahydrocarbyltin compounds, dihydrocarbyltin oxides, dihydrocarbyltin bis(hydrocarbyl mercaptide)s, tin salts of phenolic compounds, tin salts of thiophenolic compounds, tin sulfonates, tin carbamates, tin thiocarbamates, tin phosphites, tin phosphates, tin thiophosphates and dihydrocarbyltin bis(O,O-dihydrocarbyl thiophosphate)s.
Claim 13
Dependent Claim 19 words
A process in accordance with claim 10 wherein (A) comprises antimony tris(O,O-dipropyl phosphorodithioate) and wherein (B) comprises dibutyltin oxide.
Claim 14
Dependent Claim 20 words
A process in accordance with claim 10 wherein (A) comprises antimony tris(O,O-dipropyl phosphorodithioate) and wherein (B) comprises dibutyltin bis(isooctyl mercaptoacetate).
Claim 15
Dependent Claim 36 words
A process in accordance with claim 1 wherein said cracking catalyst is a used cracking catalyst having deposited thereon a detrimental amount of at least one metal of the group consisting of nickel, iron and vanadium.
Claim 16
Dependent Claim 16 words
A process in accordance with claim 1 wherein said cracking catalyst is an unused cracking catalyst.
Claim 17
Dependent Claim 66 words
A process for passivating metals selected from the group consisting of nickel, iron and vanadium on a cracking catalyst which comprises contacting said cracking catalyst with (A) at least one of elemental antimony and compounds of antimony and (B) at least one of elemental tin and compounds of tin whereby there is added to said cracking catalyst a modifying amount of each of (A) and (B).
Claim 18
Dependent Claim 66 words
A process for passivating metals selected from the group consisting of nickel, iron and vanadium on a cracking catalyst which comprises contacting said cracking catalyst with (A) at least one of elemental antimony and compounds of antimony and (B) at least one of elemental tin and compounds of tin whereby there is added to said cracking catalyst a modifying amount of each of (A) and (B).
Claim 19
Dependent Claim 50 words
A process in accordance with claim 16 wherein each of (A) and (B) is added in an amount in the range of from about 0.005 to about 8 weight percent, said weight percentage being based on the weight of said cracking catalyst prior to being contacted with (A) and (B).
Claim 20
Dependent Claim 24 words
A process in accordance with claim 17 wherein the weight ratio of antimony to tin is in the range of from 0.001:1 to 1000:1.
Claim 21
Dependent Claim 59 words
A process in accordance with claim 16 wherein each of (A) and (B) is added to said cracking catalyst in an amount to provide at least about 0.0001 weight percent antimony and at least about 0.0001 weight percent tin, the weight percentages being based on the weight of said cracking catalyst prior to being contacted with (A) and (B).
Claim 22
Dependent Claim 65 words
A process in accordance with claim 16 wherein the amount of antimony in (A) is in the range of about 0.005 to about 2 weight percent, and the amount of tin in (B) is in the range of about 0.005 to about 2 weight percent, the weight percentages being based on the weight of said cracking catalyst prior to being contacted with (A) and (B).
Claim 23
Dependent Claim 65 words
A process in accordance with claim 16 wherein the amount of antimony in (A) is in the range of about 0.01 to about 1 weight percent, and the amount of tin in (B) is in the range of about 0.001 to about 1 weight percent, the weight percentages being based on the weight of said cracking catalyst prior to being contacted with (A) and (B).
Claim 24
Dependent Claim 65 words
A process in accordance with claim 16 wherein the amount of antimony in (A) is in the range of about 0.05 to about 0.8 weight percent, and the amount of tin in (B) is in the range of about 0.001 to about 0.8 weight percent, the weight percentages being based on the weight of said cracking catalyst prior to being contacted with (A) and (B).
Claim 25
Dependent Claim 30 words
A process in accordance with claims 20, 21 or 22 wherein the weight ratio of antimony in (A) to tin in (B) is in the range of 0.001:1 to 1000:1.
Claim 26
Dependent Claim 30 words
A process in accordance with claims 20, 21 or 22 wherein the weight ratio of antimony in (A) to tin in (B) is in the range of 0.01:1 to 100:1.
Claim 27
Dependent Claim 30 words
A process in accordance with claims 20, 21 or 22 wherein the weight ratio of antimony in (A) to tin in (B) is in the range of 0.05:1 to 50:1.
Claim 28
Dependent Claim 30 words
A process in accordance with claims 20, 21 or 22 wherein the weight ratio of antimony in (A) to tin in (B) is in the range of 2:1 to 20:1.
Claim 29
Dependent Claim 30 words
A process in accordance with claims 20, 21 or 22 wherein the weight ratio of antimony in (A) to tin in (B) is in the range of 5:1 to 15:1.
Claim 30
Dependent Claim 141 words
A process according to claim 16 wherein said compound of antimony is at least one of the group consisting of antimony oxides, antimony sulfides, antimony selenides, antimony tellurides, antimony sulfates, antimonic acids, antimony halides, antimonyl halides, antimonides, antimony carboxylates, antimony thiocarboxylates, antimony thiocarbonates, antimony carbonates, trihydrocarbylantimony compounds, trihydrocarbylantimony oxides, antimony salts of phenolic compounds, antimony sulfonates, antimony carbamates, antimony thiocarbamates, antimony phosphites, antimony phosphates and antimony thiophosphates, and said compound of tin is at least one of the group consisting of tin oxides, tin sulfides, tin selenides, tin tellurides, tin sulfates, stannic acids, tin halides, tin oxyhalides, tin carboxylates, tin thiocarboxylates, dihydrocarbyltin bis(hydrocarbyl mercaptoalkanoate)s, tin thiocarbonates, tin carbonates, tetrahydrocarbyltin compounds, dihydrocarbyltin oxides, dihydrocarbyltin bis(hydrocarbyl mercaptide)s, tin salts of phenolic compounds, tin salts of thiophenolic compounds, tin sulfonates, tin carbamates, tin thiocarbamates, tin phosphites, tin phosphates, tin thiophosphates and dihydrocarbyltin bis(O,O-dihydrocarbyl thiophosphate)s.
Claim 31
Dependent Claim 15 words
A process according to claim 16 wherein said cracking catalyst is a used cracking catalyst.
Claim 32
Dependent Claim 23 words
A process in accordance with claim 16 wherein (A) is derived from an antimony thiophosphate and (B) is derived from a dihydrocarbyltin oxide.
Claim 33
Dependent Claim 18 words
A process in accordance with claim 16 wherein (A) comprises antimony tris(O,O-dipropyl phosphorodithioate) and (B) comprises dibutyltin oxide.
Claim 34
Dependent Claim 19 words
A process in accordance with claim 16 wherein (A) comprises antimony tris(O,O-dipropyl phosphorodithioate) and (B) comprises dibutyltin bis(isooctyl mercaptoacetate).
Claim 35
Dependent Claim 20 words
A process in accordance with claim 10 wherein (A) comprises antimony tris(O,O-dipropyl phosphorodithioate) and wherein (B) comprises stannic O,O-dipropyl phosphorodithioate.
Claim 36
Dependent Claim 20 words
A process in accordance with claim 16 wherein (A) comprises antimony tris(O,O-dipropyl phosphorodithioate) and wherein (B) comprises stannic O,O-dipropyl phosphorodithioate.

References Cited (Backward Citations)

US4025458A Cited
US4101417A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-12-18 1988-06-18 1988-12-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-12-18 1992-06-18 1992-12-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-12-18 1996-06-18 1996-12-18 $7700.00 Window Closed / Lapsed

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