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US4487851A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalyst composition for conversion of synthesis gas to hydrocarbons

Assignee: BP PLC
•
Filing: 1982-07-15
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Granted: 1984-12-11
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Expires: 2002-07-15
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Abstract

Abstract Process for conversion of synthesis gas to hydrocarbons in general and to aromatics rich gasoline in particular by contacting the gas with a catalyst composition comprising gallium oxide and/or indium oxide and at least one additional oxide of a metal from Group IB-VIIB or VIII of the Periodic Table. Cerium, thorium, and uranium are the preferred additional metals. The catalyst composition may optionally contain a further component e.g. a zeolite which in some cases can also act as a support. The present process (i) results in a low make of C 1 to C 2 hydrocarbons, (ii) is capable of using synthesis gas which has a low H 2 :CO ratio, and (iii) gives a higher conversion of CO than achieved hitherto under similar conditions.

Inventors

  • 👤 Malcolm P. Heyward
  • 👤 Dennis Young

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 07:06
CPC Classifications
B; B01; B01J; B01J23/00; B01J23/08; C; C07; C07C; C07C1/00; C07C1/02; C07C1/04; C07C1/0425; C07C1/043; C07C2529/00; C07C2529/04; C07C2529/06; Y; Y02; Y02P; Y02P30/00; Y02P30/20

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 87 words
In a process for converting synthesis gas to hydrocarbons by contacting said synthesis gas with a catalyst composition, the improvement which comprises that the catalyst composition comprises an oxide of at least one metal selected from gallium and indium, and contains an oxide of at least one additional metal selected from Group VIII and the B group elements of Group I-VII including the Lanthanides and Actinides of the Periodic Table of Elements, and wherein the catalyst composition optimally contains a further component capable of acting as support.
Claim 2
Dependent Claim 87 words
In a process for converting synthesis gas to hydrocarbons by contacting said synthesis gas with a catalyst composition, the improvement which comprises that the catalyst composition comprises an oxide of at least one metal selected from gallium and indium, and contains an oxide of at least one additional metal selected from Group VIII and the B group elements of Group I-VII including the Lanthanides and Actinides of the Periodic Table of Elements, and wherein the catalyst composition optimally contains a further component capable of acting as support.
Claim 3
Dependent Claim 45 words
A process according to claim 1 wherein the additional oxide is that of at least one metal selected from copper, zinc, scandium, yttrium, lanthanum, titanium, zirconium, hafnium, chromium, molybdenum, tungsten, manganese, rhenium, iron, ruthenium, cobalt, rhodium, iridium, nickel, palladium, platinum, cerium, terbium, uranium and thorium.
Claim 4
Dependent Claim 18 words
A process according to claim 1 wherein the further component is a crystalline silicate or a crystalline aluminosilicate.
Claim 5
Dependent Claim 19 words
A process according to claim 4 wherein the crystalline aluminosilicate has a silica to alumina ratio greater than 5:1.
Claim 6
Dependent Claim 19 words
A process according to claim 1, wherein the catalyst composition used is pelletised or extruded together with a binder.
Claim 7
Dependent Claim 64 words
In a process for the conversion of synthesis gas to hydrocarbons having 3 to 4 carbon atoms by bringing the synthesis gas into contact with a catalyst composition the improvement which comprises that the catalyst composition comprises an oxide of at least one metal selected from gallium and indium, and at least one additional oxide of a metal selected from cerium, thorium and uranium.
Claim 8
Dependent Claim 64 words
In a process for the conversion of synthesis gas to hydrocarbons having 3 to 4 carbon atoms by bringing the synthesis gas into contact with a catalyst composition the improvement which comprises that the catalyst composition comprises an oxide of at least one metal selected from gallium and indium, and at least one additional oxide of a metal selected from cerium, thorium and uranium.
Claim 9
Dependent Claim 75 words
In a process for conversion of synthesis gas to a gasoline rich in aromatics by bringing the synthesis gas into contact with a catalyst composition, the improvement which comprises that the catalyst composition comprises an oxide of at least one metal selected from gallium and indium, at least one additional oxide of a metal selected from cerium, thorium and uranium, and an aluminosilicate component which has a silica to alumina molar ratio greater than 5:1.
Claim 10
Dependent Claim 75 words
In a process for conversion of synthesis gas to a gasoline rich in aromatics by bringing the synthesis gas into contact with a catalyst composition, the improvement which comprises that the catalyst composition comprises an oxide of at least one metal selected from gallium and indium, at least one additional oxide of a metal selected from cerium, thorium and uranium, and an aluminosilicate component which has a silica to alumina molar ratio greater than 5:1.
Claim 11
Dependent Claim 27 words
A process according to claim 7 wherein the oxide of gallium and/or indium in the catalyst composition has a surface area greater than 40 m 2 /g.
Claim 12
Dependent Claim 35 words
A process according to claim 6 or 7, wherein the synthesis gas is brought into contact with the catalyst at a temperature between 200° and 800° C. and a pressure between 1 and 1000 bars.
Claim 13
Dependent Claim 56 words
A process according to claim 1, 6 or 7, wherein said oxide of at least one metal selected from gallium and indium is present in an amount of between 1 to 75% by weight, and wherein said oxide of at least one additional metal is present in an amount of between 25 to 99% by weight.
Claim 14
Dependent Claim 53 words
A process according to claim 10, wherein said oxide of at least one metal selected from gallium and indium is present in an amount of between 5 to 50% by weight, and wherein said oxide of at least one additional metal is present in an amount of between 50 to 95% by weight.
Claim 15
Dependent Claim 16 words
A process according to claim 1, 6 or 8, wherein said metal oxide is indium oxide.
Claim 16
Dependent Claim 29 words
A process according to claim 1 or 6, wherein the oxide of gallium and/or indium in the catalyst composition has a surface area greater than 40 m 2 /g.
Claim 17
Dependent Claim 34 words
A process according to claim 1, 6 or 7, wherein the oxide of gallium in the catalyst composition has a surface area greater than 40 m 2 /g up to 97 m 2 /g.
Claim 18
Dependent Claim 33 words
A process according to claim 1, 6 or 7, wherein the oxide of gallium in the catalyst composition has a surface area of from 57 m 2 /g to 97 m 2 /g.

References Cited (Backward Citations)

US3709979A Cited
GB1495794A Cited
US4086262A Cited
US4208305A Cited
US4331774A Cited
US4338089A Cited
GB2089368A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-12-11 1988-06-11 1988-12-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-12-11 1992-06-11 1992-12-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-12-11 1996-06-11 1996-12-11 $7700.00 Window Closed / Lapsed

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