Adjustable automatic tray loading and indexing mechanism

Claim 2

In a loading and indexing mechanism for successively loading articles into the compartments of a circular tray having a center axis and a plurality of vacant uniformly spaced adjacent compartments about said axis, each compartment having an axially oriented opening the combination comprising: an article insertion station; rotatable mounting means for selectively engaging said tray along said center axis for imparting rotational movement to said tray at said axis whereby during said rotational movement consecutive adjacent compartments move into registration with said insertion station; detent means for stopping rotation of and holding said rotatable mounting means at consecutive angular positions corresponding to adjacent compartments being in registration with said article insertion station; insertion means operably coupled with and synchronized with said rotatable mounting means and said detent means for axially inserting an article present at the insertion station into the axially oriented opening of a compartment in registration with said insertion station; feed means for delivering consecutive articles to said insertion station as articles are inserted in said compartments by the insertion means; rotating means operably coupled to the rotatable mounting means and cooperating with and synchronized with said insertion means and detent means for rotating said rotatable mounting means in small angular increments between consecutive angular positions so that consecutive articles may be inserted; and braking means operably coupled to said rotating means for preventing free spinning of said rotating means when said detent means are disengaged from said rotatable mounting means.

Claim 3

The mechanism as set forth in claim 1, said brake means comprising a drag brake for exerting a constant force on said rotating means, and adjustment means operably coupled to said drag brake for selectively varying the amount of said force.

Claim 4

The mechanism as recited in claim 1, further comprising control means operably coupled with said detent means, insertion means and rotating means for adjusting the speed of the mechanism for faster or slower insertion of articles.

Claim 5

The mechanism as recited in claim 1, further comprising counter means for counting the number of articles inserted and for maintaining the count as a stored value.

Claim 6

The mechanism as recited in claim 4, further comprising: means for selecting a limit value as a limit on the number of articles to be inserted; means for comparing the selected limit value with the count value stored in said counter means and for producing a shutoff signal when the two values are equal; and means responsive to the shutoff signal for turning the mechanism off.

Claim 7

The mechanism as recited in claim 5, further comprising means for detecting a zero slot in the tray and for turning the mechanism off in response to detection of the zero slot.

Claim 8

The mechanism as recited in claim 1, wherein the feed means is a stack holder which delivers articles to the insertion station by gravity.

Claim 9

The mechanism as recited in claim 1, further comprising means for detecting when a jam occurs at the insertion station and for turning the mechanism off when such a jam is detected.

Claim 10

The mechanism as set forth in claim 1, said tray including an annular inner sidewall defining a central opening about said center axis, said mounting means including means for engaging said tray inner sidewall for imparting said rotational movement to said tray.

Claim 11

The mechanism as set forth in claim 9, said tray engaging means including a rotatable hub for receiving said tray central opening, and a plurality of retractable lugs operably coupled to said hub and selectively engageable with said tray inner sidewall for selectively coupling said tray to said hub for rotation therewith.

Claim 12

The mechanism as set forth in claim 1, said detent means including a pair of ratchet toothed gears having differing numbers of gear teeth, said gears being aligned along a gear axis, and said detent means further including a pawl operably coupled to said rotating means and shiftable along a pawl axis generally parallel to said gear axis, whereby said pawl is selectively engageable with a selected one of said gears for indexing the rotational movement of said rotating means in larger or smaller angular displacements depending on which one of said gears is selected.

Claim 13

The mechanism as set forth in claim 11, said means for rotating said mounting means including a rotatable elongated drive shaft operably coupled to said mounting means, said gears being fixedly coupled to said shaft for rotation therewith.

Claim 14

In a loading and indexing mechanism for successively loading articles into the compartments of a circular tray having a plurality of uniformly spaced adjacent compartments, the combination comprising: an article insertion station; rotatable mounting means for holding said tray during rotational movement, whereby during said rotational movement consecutive adjacent compartments move into registration with said insertion station; adjustable detent means for stopping rotation of and holding said rotatable mounting means at consecutive angular positions corresponding to adjacent compartments being in registration with said article insertion station; insertion means operably coupled with and synchronized with said rotatable mounting means and said detent means for inserting an article present at the insertion station into a compartment in registration with said insertion station; feed means for delivering consecutive articles to said insertion station as articles are inserted in said compartments by the insertion means; and rotating means connected to the rotatable mounting means and cooperating with and synchronized with said insertion means and detent means for rotating said rotatable mounting means in small increments between consecutive angular positions so that consecutive articles may be inserted, said detent meanings comprising-- a pawl; at least two gears aligned along a gear axis and operably coupled to said mounting means, each gear having a different number of teeth corresponding to compartments in which articles are inserted; and means for selectively shifting said pawl along a pawl axis generally parallel to said gear axis for alignment of said pawl with one of said gears for engagement of said one gear, whereby said rotatable mounting means are indexed in larger or smaller angular displacements depending on which of said gears is selected.

Claim 15

In a loading and indexing mechanism for successively loading articles into the compartments of a circular tray having a plurality of uniformly spaced adjacent compartments, the combination comprising: an article insertion station; rotatable mounting means for holding said tray during rotational movement, whereby during said rotational movement consecutive adjacent compartments move into registration with said insertion station; adjustable detent means for stopping rotation of and holding said rotatable mounting means at consecutive angular positions corresponding to adjacent compartments being in registration with said article insertion station; insertion means operably coupled with and synchronized with said rotatable mounting means and said detent means for inserting an article present at the insertion station into a compartment in registration with said insertion station; feed means for delivering consecutive articles to said insertion station as articles are inserted in said compartments by the insertion means; and rotating means connected to the rotatable mounting means and cooperating with and synchronized with said insertion means and detent means for rotating said rotatable mounting means in small increments between consecutive angular positions so that consecutive articles may be inserted, said detent meanings comprising-- a pawl; at least two gears aligned along a gear axis and operably coupled to said mounting means, each gear having a different number of teeth corresponding to compartments in which articles are inserted; and means for selectively shifting said pawl along a pawl axis generally parallel to said gear axis for alignment of said pawl with one of said gears for engagement of said one gear, whereby said rotatable mounting means are indexed in larger or smaller angular displacements depending on which of said gears is selected.