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US4481177A Expired / Lapsed US ⏱️ 0.0 years remaining

Synthesis of zeolite ZSM-22 with a heterocyclic organic compound

Assignee: Mobil Oil AS
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Filing: 1982-12-09
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Granted: 1984-11-06
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Expires: 2002-12-09
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Abstract

Abstract An improved process for preparing ZSM-22 zeolite is disclosed and claimed. The process comprises preparing a reaction mixture comprised of sources of an alkali or alkaline earth metal, alumina, silica, organic promoter and water, and having the following composition, in terms of mole ratios of oxides: SiO2/Al2O3=20 to INFINITY H2O/SiO2=10 to 100 OH-/SiO2=0 to 1.0 M+/SiO2=0 to 2.0 RN/SiO2=0.01 to 2.0 wherein RN is a functional group of a heterocyclic organic compound containing one or more four (4) to ten (10) member, saturated or unsaturated, non-fused rings, wherein the hetero atoms are the same or different, and they are oxygen, phosphorus or nitrogen, an alkyl and/or alkene derivative of the heterocyclic organic compound, wherein the alkyl and/or alkene groups contain one (1) to ten (10) carbon atoms, or an organic or inorganic salt of the heterocyclic organic compound or its alkyl or alkene derivative, and M is an alkali or alkaline earth metal, e.g., Na, K, Cs, Li, Ca or Sr, and maintaining the reaction mixture at crystallization conditions until crystals of the ZSM-22 zeolite are formed.

Inventors

  • 👤 Ernest W. Valyocsik

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 23:06
CPC Classifications
C; C01; C01B; C01B39/00; C01B39/02; C01B39/46; C01B39/48

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 130 words
A process for preparing a siliceous porous crystalline ZSM-22 zeolite material having the x-ray diffraction pattern of Table I, which comprises preparing a reaction mixture capable of forming said ZSM-22 zeolite material, said reaction mixture comprising sufficient sources of an alkali or alkaline earth metal, alumina, silica, RN and water, said sources having a composition, in terms of mole ratios, encompassed within the following ratios; SiO 2 /Al 2 O 3 =20 to ∞ H 2 O/SiO 2 =10 to 100 OH - /SiO 2 =0 to 1.0 M + /SiO 2 =0 to 2.0 RN/SiO 2 =0.01 to 2.0 wherein RN is an N-ethylpyridinium cation and M is an alkali or alkaline earth metal, and maintaining the mixture at sufficient crystallization conditions until crystals of said zeolite are formed.
Claim 2
Dependent Claim 130 words
A process for preparing a siliceous porous crystalline ZSM-22 zeolite material having the x-ray diffraction pattern of Table I, which comprises preparing a reaction mixture capable of forming said ZSM-22 zeolite material, said reaction mixture comprising sufficient sources of an alkali or alkaline earth metal, alumina, silica, RN and water, said sources having a composition, in terms of mole ratios, encompassed within the following ratios; SiO 2 /Al 2 O 3 =20 to ∞ H 2 O/SiO 2 =10 to 100 OH - /SiO 2 =0 to 1.0 M + /SiO 2 =0 to 2.0 RN/SiO 2 =0.01 to 2.0 wherein RN is an N-ethylpyridinium cation and M is an alkali or alkaline earth metal, and maintaining the mixture at sufficient crystallization conditions until crystals of said zeolite are formed.
Claim 3
Dependent Claim 58 words
A process according to claim 1 wherein said ratios are as follows: SiO 2 /Al 2 O 3 =30 to 1000 H 2 O/SiO 2 =20 to 60 OH - /SiO 2 =0.1 to 0.4 M + /SiO 2 =0.1 to 1.0 RN/SiO 2 =0.05 to 1.0 wherein RN and M are the same as in claim 1.
Claim 4
Dependent Claim 19 words
A process according to claim 2 wherein M is selected from the group consisting of sodium, potassium or cesium.
Claim 5
Dependent Claim 10 words
A process according to claim 3 wherein M is sodium.
Claim 6
Dependent Claim 18 words
A process according to claim 1 wherein the mole SiO 2 /Al 2 O 3 =30 to 1000.
Claim 7
Dependent Claim 14 words
A process according to claim 5 wherein said source of RN is N-ethylpyridinium bromide.
Claim 8
Dependent Claim 109 words
A reaction mixture, which, upon crystallization under sufficient crystallization conditions, yields a synthetic crystalline aluminosilicate zeolite having the x-ray diffraction pattern of Table I, said reaction mixture comprising sufficient sources of an alkali or alkaline earth metal, alumina, silica, an N-ethylpryidinium cation and water, said sources having a composition, in terms of mole ratios, encompassed within the following ratios: SiO 2 /Al 2 O 3 =20 to ∞ H 2 O/SiO 2 =10 to 100 OH - /SiO 2 =0 to 1.0 M + /SiO 2 =0 to 2.0 RN/SiO 2 =0.01 to 2.0 wherein RN is an N-ethylpyridinium cation and M is an alkali or alkaline earth metal.
Claim 9
Dependent Claim 109 words
A reaction mixture, which, upon crystallization under sufficient crystallization conditions, yields a synthetic crystalline aluminosilicate zeolite having the x-ray diffraction pattern of Table I, said reaction mixture comprising sufficient sources of an alkali or alkaline earth metal, alumina, silica, an N-ethylpryidinium cation and water, said sources having a composition, in terms of mole ratios, encompassed within the following ratios: SiO 2 /Al 2 O 3 =20 to ∞ H 2 O/SiO 2 =10 to 100 OH - /SiO 2 =0 to 1.0 M + /SiO 2 =0 to 2.0 RN/SiO 2 =0.01 to 2.0 wherein RN is an N-ethylpyridinium cation and M is an alkali or alkaline earth metal.
Claim 10
Dependent Claim 13 words
A reaction mixture of claim 8 wherein M is sodium, potassium or cesium.
Claim 11
Dependent Claim 22 words
A process according to claim 1 wherein the crystalline zeolite material produced contains at least 95 percent by weight of said ZSM-22.
Claim 12
Dependent Claim 13 words
A process according to claim 1 wherein said ZSM-22 produced is essentially pure.
Claim 13
Dependent Claim 56 words
A process according to claim 1 wherein said ratio of SiO 2 /Al 2 O 3 is 500, said ratio of H 2 O/SiO 2 is 40, said ratio of OH - /SiO 2 is 0.30, M is Na, said ratio of M + /SiO 2 is 0.59 and said ratio of RN/SiO 2 is 0.20.
Claim 14
Dependent Claim 54 words
A process according to claim 1 wherein said ratio of SiO/Al 2 O 3 is 300, said ratio of H 2 O/SiO 2 is 40, said ratio of OH + /SiO 2 is 0.30, M is Na, said ratio of M - /SiO 2 is 0.33 and said ratio of RN/SiO 2 is 0.20.
Claim 15
Dependent Claim 56 words
A process according to claim 1 wherein said ratio of SiO 2 /Al 2 O 3 is 200, said ratio of H 2 O/SiO 2 is 40, said ratio of OH - /SiO 2 is 0.30, M is Na, said ratio of M + /SiO 2 is 0.34 and said ratio of RN/SiO 2 is 0.20.
Claim 16
Dependent Claim 56 words
A process according to claim 1 wherein said ratio of SiO 2 /Al 2 O 3 is 90, said ratio of H 2 O/SiO 2 is 20, said ratio of OH - /SiO 2 is 0.30, M is K, said ratio of M + /SiO 2 is 0.39 and said ratio of RN/SiO 2 is 0.20.
Claim 17
Dependent Claim 56 words
A process according to claim 1 wherein said ratio of SiO 2 /Al 2 O 3 is 90, said ratio of H 2 O/SiO 2 is 40, said ratio of OH - /SiO 2 is 0.30, M is Na, said ratio of M + /SiO 2 is 0.59 and said ratio of RN/SiO 2 is 0.20.
Claim 18
Dependent Claim 56 words
A process according to claim 1 wherein said ratio of SiO 2 /Al 2 O 3 is 60, said ratio of H 2 O/SiO 2 is 40, said ratio of OH - /SiO 2 is 0.30, M is K, said ratio of M + /SiO 2 is 0.43 and said ratio of RN/SiO 2 is 0.20.
Claim 19
Dependent Claim 56 words
A process according to claim 1 wherein said ratio of SiO 2 /Al 2 O 3 is 60, said ratio of H 2 O/SiO 2 is 20, said ratio of OH - /SiO 2 is 0.15, M is Na, said ratio of M + /SiO 2 is 0.28 and said ratio of RN/SiO 2 is 0.10.
Claim 20
Dependent Claim 56 words
A process according to claim 1 wherein said ratio of SiO 2 /Al 2 O 3 is 60, said ratio of H 2 O/SiO 2 is 40, said ratio of OH - /SiO 2 is 0.30, M is Na, said ratio of M - /SiO 2 is 0.59 and said ratio of RN/SiO 2 is 0.20.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-11-06 1988-05-07 1988-11-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-11-06 1992-05-07 1992-11-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-11-06 1996-05-07 1996-11-06 $7700.00 Window Closed / Lapsed

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