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US4481083A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for anodizing aluminum foil

Assignee: Sprague Electric Co
•
Filing: 1983-08-31
•
Granted: 1984-11-06
•
Expires: 2003-08-31
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Abstract

Abstract In an integrated process for the anodization of aluminum foil for electrolytic capacitors including the formation of a hydrous oxide layer on the foil prior to anodization and stabilization of the foil in alkaline borax baths during anodization, the foil is electrochemically anodized in an aqueous solution of boric acid and 2 to 50 ppm phosphate having a pH of 4.0 to 6.0. The anodization is interrupted for stabilization by passing the foil through a bath containing the borax solution having a pH of 8.5 to 9.5 and a temperature above 80 DEG C. and then reanodizing the foil. The process is useful in anodizing foil to a voltage of up to 760 V.

Inventors

  • 👤 John A. Ball
  • 👤 John W. Scott

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 19:25
CPC Classifications
C; C25; C25D; C25D11/00; C25D11/02; C25D11/04; C25D11/16; C25D11/06; C25D11/08; Y; Y10; Y10S; Y10S205/00; Y10S205/917

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 97 words
In an improved process for the anodization of aluminum foil for electrolytic capacitors including first forming a hydrous oxide layer on said foil prior to anodization of said foil, and repeatedly interrupting said anodization to stabilize said foil in a mildly alkaline bath, the improvement comprising conducting said anodization in a bath containing an aqueous solution of 10 to 120 g/l boric acid and 2 to 50 ppm phosphate as electrolyte at a pH of 4.0 to 6.0 and a temperature of 85° to 95° C., whereby said foil can be anodized to 760 V without scintillation.
Claim 2
Dependent Claim 97 words
In an improved process for the anodization of aluminum foil for electrolytic capacitors including first forming a hydrous oxide layer on said foil prior to anodization of said foil, and repeatedly interrupting said anodization to stabilize said foil in a mildly alkaline bath, the improvement comprising conducting said anodization in a bath containing an aqueous solution of 10 to 120 g/l boric acid and 2 to 50 ppm phosphate as electrolyte at a pH of 4.0 to 6.0 and a temperature of 85° to 95° C., whereby said foil can be anodized to 760 V without scintillation.
Claim 3
Dependent Claim 15 words
A process according to claim 1 wherein the resistivity of said electrolyte is 1500-3600 ohm-cm.
Claim 4
Dependent Claim 39 words
A process according to claim 1 wherein said pH of said boric acid solution is attained by the addition of a reagent selected from the group consisting of ammonium and alkali metal hydroxides and ammonium and alkali metal salts.
Claim 5
Dependent Claim 20 words
A process according to claim 3 wherein said reagent is selected from the group conisisting of sodium hydroxide and borax.
Claim 6
Dependent Claim 12 words
A process according to claim 1 wherein said phosphate is phosphoric acid.
Claim 7
Dependent Claim 41 words
A process according to claim 1 wherein said stabilizing is carried out by passing said foil through a bath containing a 0.001 to 0.05M borax solution having a pH of 8.5 to 9.5 and a temperature of at least 80° C.
Claim 8
Dependent Claim 19 words
A process according to claim 6 wherein said borax solution is buffered by 0.005 to 0.05M sodium carbonate solution.
Claim 9
Dependent Claim 14 words
A process according to claim 7 wherein there are at least two stabilizing treatments.

References Cited (Backward Citations)

US1012889A Cited
US2122392A Cited
US2151806A Cited
DE1564666A1 Cited
GB1395070A Cited
GB1451887A Cited
US4113579A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-11-06 1988-05-07 1988-11-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-11-06 1992-05-07 1992-11-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-11-06 1996-05-07 1996-11-06 $7700.00 Window Closed / Lapsed

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