Abstract A refractory mould core for producing metallic castings of complicated internal shape formed from a water-soluble salt having the following particle size distribution: 100% by weight of the particles have a size less than 750 μm; 90% by weight of the particles have a size of 8-600 μm; 80% by weight of the particles have a size of 5.5-500 μm; 70% by weight of the particles have a size of 4-400 μm; 60% by weight of the particles have a size of 2.8-350 μm; 50% by weight of the particles have a size of 2.0-280 μm; 40% by weight of the particles have a size of 1.6-220 μm; 30% by weight of the particles have a size of 1.0-180 μm; 20% by weight of the particles have a size of 0.3-160 μm; 10% by weight of the particles have a size of 0.1-125 μm.
Inventors
👤 Kevin Alexander
👤 Howard J. Farr
Bibliographic Details
Application Number—
JurisdictionUS
Data Sourcegoogle_patents
Last Synchronized2026-11-04 08:19
CPC Classifications
B; B22; B22C; B22C9/00; B22C9/10; B22C9/105
Claims Analysis
Total Claims: 4
Claim 1
Independent Claim
136 words
A refractory body consisting essentially of a water-soluble salt having the following particle size distribution: 100% by weight of the particles have a size less than 750 μm; 90% by weight of the particles have a size of 8-600 μm; 80% by weight of the particles have a size of 5.5-500 μm; 70% by weight of the particles have a size of 4-400 μm; 60% by weight of the particles have a size of 2.8-350 μm; 50% by weight of the particles have a size of 2.0-280 μm; 40% by weight of the particles have a size of 1.6-220 μm; 30% by weight of the particles have a size of 1.0-180 μm; 20% by weight of the particles have a size of 0.3-160 μm; 10% by weight of the particles have a size of 0.1-125 μm.
Claim 2
Dependent Claim
136 words
A refractory body consisting essentially of a water-soluble salt having the following particle size distribution: 100% by weight of the particles have a size less than 750 μm; 90% by weight of the particles have a size of 8-600 μm; 80% by weight of the particles have a size of 5.5-500 μm; 70% by weight of the particles have a size of 4-400 μm; 60% by weight of the particles have a size of 2.8-350 μm; 50% by weight of the particles have a size of 2.0-280 μm; 40% by weight of the particles have a size of 1.6-220 μm; 30% by weight of the particles have a size of 1.0-180 μm; 20% by weight of the particles have a size of 0.3-160 μm; 10% by weight of the particles have a size of 0.1-125 μm.
Claim 3
Independent Claim
192 words
A method of producing a casting of a castable metal or alloy, comprising forming a mold assembly including a foundry mold part constituted by a composition which consists essentially of a water-soluble salt having the following particle size distribution: 100% by weight of the particles have a size less than 750 μm; 90% by weight of the particles have a size of 8-600 μm; 80% by weight of the particles have a size of 5.5-500 μm; 70% by weight of the particles have a size of 4-400 μm; 60% by weight of the particles have a size of 2.8-350 μm; 50% by weight of the particles have a size of 2.0-280 μm; 40% by weight of the particles have a size of 1.6-220 μm; 30% by weight of the particles have a size of 1.0-180 μm; 20% by weight of the particles have a size of 0.3-160 μm; 10% by weight of the particles have a size of 0.1-125 μm; introducing into the mold assembly a charge of the castable metal or alloy in molten form, allowing the charge to solidify, and removing the foundry mold part from the casting so formed.
Claim 4
Independent Claim
192 words
A method of producing a casting of a castable metal or alloy, comprising forming a mold assembly including a foundry mold part constituted by a composition which consists essentially of a water-soluble salt having the following particle size distribution: 100% by weight of the particles have a size less than 750 μm; 90% by weight of the particles have a size of 8-600 μm; 80% by weight of the particles have a size of 5.5-500 μm; 70% by weight of the particles have a size of 4-400 μm; 60% by weight of the particles have a size of 2.8-350 μm; 50% by weight of the particles have a size of 2.0-280 μm; 40% by weight of the particles have a size of 1.6-220 μm; 30% by weight of the particles have a size of 1.0-180 μm; 20% by weight of the particles have a size of 0.3-160 μm; 10% by weight of the particles have a size of 0.1-125 μm; introducing into the mold assembly a charge of the castable metal or alloy in molten form, allowing the charge to solidify, and removing the foundry mold part from the casting so formed.