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US4480681A Expired / Lapsed US ⏱️ 0.0 years remaining

Refractory mould body and method of casting using the mould body

Assignee: FAIREY INDUSTRIAL CERAMICS Ltd
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Filing: 1982-08-30
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Granted: 1984-11-06
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Expires: 2002-08-30
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Abstract

Abstract A refractory mould core for producing metallic castings of complicated internal shape formed from a water-soluble salt having the following particle size distribution: 100% by weight of the particles have a size less than 750 μm; 90% by weight of the particles have a size of 8-600 μm; 80% by weight of the particles have a size of 5.5-500 μm; 70% by weight of the particles have a size of 4-400 μm; 60% by weight of the particles have a size of 2.8-350 μm; 50% by weight of the particles have a size of 2.0-280 μm; 40% by weight of the particles have a size of 1.6-220 μm; 30% by weight of the particles have a size of 1.0-180 μm; 20% by weight of the particles have a size of 0.3-160 μm; 10% by weight of the particles have a size of 0.1-125 μm.

Inventors

  • 👤 Kevin Alexander
  • 👤 Howard J. Farr

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 08:19
CPC Classifications
B; B22; B22C; B22C9/00; B22C9/10; B22C9/105

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 136 words
A refractory body consisting essentially of a water-soluble salt having the following particle size distribution: 100% by weight of the particles have a size less than 750 μm; 90% by weight of the particles have a size of 8-600 μm; 80% by weight of the particles have a size of 5.5-500 μm; 70% by weight of the particles have a size of 4-400 μm; 60% by weight of the particles have a size of 2.8-350 μm; 50% by weight of the particles have a size of 2.0-280 μm; 40% by weight of the particles have a size of 1.6-220 μm; 30% by weight of the particles have a size of 1.0-180 μm; 20% by weight of the particles have a size of 0.3-160 μm; 10% by weight of the particles have a size of 0.1-125 μm.
Claim 2
Dependent Claim 136 words
A refractory body consisting essentially of a water-soluble salt having the following particle size distribution: 100% by weight of the particles have a size less than 750 μm; 90% by weight of the particles have a size of 8-600 μm; 80% by weight of the particles have a size of 5.5-500 μm; 70% by weight of the particles have a size of 4-400 μm; 60% by weight of the particles have a size of 2.8-350 μm; 50% by weight of the particles have a size of 2.0-280 μm; 40% by weight of the particles have a size of 1.6-220 μm; 30% by weight of the particles have a size of 1.0-180 μm; 20% by weight of the particles have a size of 0.3-160 μm; 10% by weight of the particles have a size of 0.1-125 μm.
Claim 3
Independent Claim 192 words
A method of producing a casting of a castable metal or alloy, comprising forming a mold assembly including a foundry mold part constituted by a composition which consists essentially of a water-soluble salt having the following particle size distribution: 100% by weight of the particles have a size less than 750 μm; 90% by weight of the particles have a size of 8-600 μm; 80% by weight of the particles have a size of 5.5-500 μm; 70% by weight of the particles have a size of 4-400 μm; 60% by weight of the particles have a size of 2.8-350 μm; 50% by weight of the particles have a size of 2.0-280 μm; 40% by weight of the particles have a size of 1.6-220 μm; 30% by weight of the particles have a size of 1.0-180 μm; 20% by weight of the particles have a size of 0.3-160 μm; 10% by weight of the particles have a size of 0.1-125 μm; introducing into the mold assembly a charge of the castable metal or alloy in molten form, allowing the charge to solidify, and removing the foundry mold part from the casting so formed.
Claim 4
Independent Claim 192 words
A method of producing a casting of a castable metal or alloy, comprising forming a mold assembly including a foundry mold part constituted by a composition which consists essentially of a water-soluble salt having the following particle size distribution: 100% by weight of the particles have a size less than 750 μm; 90% by weight of the particles have a size of 8-600 μm; 80% by weight of the particles have a size of 5.5-500 μm; 70% by weight of the particles have a size of 4-400 μm; 60% by weight of the particles have a size of 2.8-350 μm; 50% by weight of the particles have a size of 2.0-280 μm; 40% by weight of the particles have a size of 1.6-220 μm; 30% by weight of the particles have a size of 1.0-180 μm; 20% by weight of the particles have a size of 0.3-160 μm; 10% by weight of the particles have a size of 0.1-125 μm; introducing into the mold assembly a charge of the castable metal or alloy in molten form, allowing the charge to solidify, and removing the foundry mold part from the casting so formed.

References Cited (Backward Citations)

US3356129A Cited
US3548914A Cited
US3701379A Cited
US4156614A Cited
JPS5460220A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-11-06 1988-05-07 1988-11-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-11-06 1992-05-07 1992-11-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-11-06 1996-05-07 1996-11-06 $7700.00 Window Closed / Lapsed

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