← Back to Patent Explorer
US4475098A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacturing a multi-phase thermal circuit breaker and multi-phase thermal circuit breaker produced thereby

Assignee: Rockwell Automation Switzerland GmbH
•
Filing: 1983-02-23
•
Granted: 1984-10-02
•
Expires: 2003-02-23
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Each bimetallic element is associated with one phase and is attached with one end thereof to a metallic support mounted at a wall of a housing. Each support comprises two supporting surfaces or faces lying in a plane which extends at right angles to the bending or deflection direction of the free ends of the bimetallic elements. When all the bimetallic elements have the same temperature, the distance of this plane from the bendable ends of the bimetallic elements is the same for all bimetallic elements. The supports are supported at counter surfaces or faces provided at the housing wall via a plate-shaped intermediate layer of the same thickness. The counter surfaces for all supports lie in a common plane extending at a distance, which corresponds to the thickness of the intermediate layer, from the plane defined by the supporting surfaces and in substantial parallelism thereto. By virtue of the design of the supporting surfaces and the counter surfaces there is ensured that the bendable free ends of all the bimetallic elements which act upon a common slider are aligned with respect to each other after the bimetallic elements have been assembled into the housing. Thus no re-adjustment is necessary.

Inventors

  • 👤 Heinrich Hoffmann
  • 👤 Kurt Hanni
  • 👤 Willy Feller

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 12:26
CPC Classifications
H; H01; H01H; H01H69/00; H01H69/01; H01H83/00; H01H83/20; H01H83/22; H01H83/223; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49105

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 142 words
A method of manufacturing a multi-phase thermal circuit breaker, comprising the steps of: mounting upon a related support each of a plurality of bimetallic elements, each of which comprises a bendable section capable of acting upon a common actuator member; forming at least one supporting surface at each of said supports; said at least one supporting surface lying in a plane which extends transversely relative to a predetermined direction of bending of said bimetallic elements and being spaced at a distance from said bendable section which is essentially the same for all of the supports when said bimetallic elements are in the same heated-up state; providing a retainer member having counter surfaces lying in a common plane; and supportingly connecting said supports in juxtaposition to each other with said retainer member and with said support surfaces being supported at said counter surfaces.
Claim 2
Independent Claim 142 words
A method of manufacturing a multi-phase thermal circuit breaker, comprising the steps of: mounting upon a related support each of a plurality of bimetallic elements, each of which comprises a bendable section capable of acting upon a common actuator member; forming at least one supporting surface at each of said supports; said at least one supporting surface lying in a plane which extends transversely relative to a predetermined direction of bending of said bimetallic elements and being spaced at a distance from said bendable section which is essentially the same for all of the supports when said bimetallic elements are in the same heated-up state; providing a retainer member having counter surfaces lying in a common plane; and supportingly connecting said supports in juxtaposition to each other with said retainer member and with said support surfaces being supported at said counter surfaces.
Claim 3
Dependent Claim 39 words
The method as defined in claim 1, further including the steps of: forming said supporting surfaces and said counter surfaces so as to lie in planes extending substantially at right angles to said bending direction of said bimetallic elements.
Claim 4
Dependent Claim 23 words
The method as defined in claim 1, further including the steps of: directly placing said supporting surfaces into contact with said counter surfaces.
Claim 5
Dependent Claim 27 words
The method as defined in claim 1, further including the steps of: indirectly contacting said supporting surfaces with said counter surfaces by interposing therebetween an intermediate layer.
Claim 6
Dependent Claim 47 words
The method as defined in claim 1, further including the steps of: positioning said supports, after mounting the bimetallic elements thereon, so as to have said bendable sections of said bimetallic elements contact a stop; and forming said supporting surfaces at a predetermined distance from said stop.
Claim 7
Dependent Claim 24 words
The method as defined in claim 5, wherein: the step of positioning said supports entails pivoting the supports into a position contacting said stop.
Claim 8
Dependent Claim 35 words
The method as defined in claim 1, further including the steps of: arranging at least one resilient element between said retaining member and said supports in order to urge the supports against said retainer member.
Claim 9
Dependent Claim 41 words
The method as defined in claim 1, further including the steps of: securing said supports to said retainer member by twisting an end portion of at least one attachment member formed at each said support and passing through said retainer member.
Claim 10
Dependent Claim 25 words
The method as defined in claim 8, further including the steps of: arranging a resilient element between said retainer member and said twisted end portion.
Claim 11
Dependent Claim 143 words
A multi-phase thermal circuit breaker comprising: a plurality of bimetallic elements each operatively associated with one phase; each said bimetallic element comprising a bendable section arranged to act upon a common actuator member; a number of supports at each of which there is mounted a respective one of said bimetallic elements; each said support comprising at least one supporting surface lying in a plane which extends transversely relative to a predetermined direction of bending of said bimetallic elements and at a distance from said bendable section of said bimetallic elements which is essentially the same for all supports when said bimetallic elements are essentially in the same heated-up state; a retainer member to which said supports are secured; said retainer member being provided with counter surfaces; and said counter surfaces lying in a common plane and supporting said supports at said supporting surfaces.
Claim 12
Dependent Claim 143 words
A multi-phase thermal circuit breaker comprising: a plurality of bimetallic elements each operatively associated with one phase; each said bimetallic element comprising a bendable section arranged to act upon a common actuator member; a number of supports at each of which there is mounted a respective one of said bimetallic elements; each said support comprising at least one supporting surface lying in a plane which extends transversely relative to a predetermined direction of bending of said bimetallic elements and at a distance from said bendable section of said bimetallic elements which is essentially the same for all supports when said bimetallic elements are essentially in the same heated-up state; a retainer member to which said supports are secured; said retainer member being provided with counter surfaces; and said counter surfaces lying in a common plane and supporting said supports at said supporting surfaces.
Claim 13
Dependent Claim 37 words
The circuit breaker as defined in claim 10, wherein: said supporting surfaces and said counter surfaces each lie in a respective plane which extend substantially at right angles to the predetermined bending direction of said bimetallic elements.
Claim 14
Dependent Claim 18 words
The circuit breaker as defined in claim 10, wherein: said supporting surfaces directly bear upon said counter surfaces.
Claim 15
Dependent Claim 22 words
The circuit breaker as defined in claim 10, further including: an intermediate layer interposed between said supporting surfaces and said counter surfaces.
Claim 16
Dependent Claim 33 words
The circuit breaker as defined in claim 10, further including: at least one resilient element disposed between said supports and said retainer member in order to urge said supports towards said retainer member.
Claim 17
Dependent Claim 42 words
The circuit breaker as defined in claim 10, wherein: each of said supports contain at least one attachment member passing through said retainer member; and said attachment member including a twisted end portion for securing each related support to said retainer member.
Claim 18
Dependent Claim 29 words
The circuit breaker as defined in claim 15, further including: at least one resilient element arranged between said retainer member and said twisted end portion of said attachment member.

References Cited (Backward Citations)

US3005075A Cited
US3638158A Cited
DE1964667A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-10-02 1988-04-02 1988-10-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-10-02 1992-04-02 1992-10-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-10-02 1996-04-02 1996-10-02 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag