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US4472560A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the polymerization of epoxides

Assignee: Shell USA Inc
•
Filing: 1983-03-29
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Granted: 1984-09-18
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Expires: 2003-03-29
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Abstract

Abstract A process for the polymerization of epoxides using as catalyst a double metal cyanide-type compound is described wherein said process is carried out in the presence of at least (a) one or more salts composed of at least bivalent metal ions and metal-free anions, having a solubility in water of at least 1 g/100 ml at 25° C., and/or (b) one or more non-metal containing acids of which a 0.1 N solution in water at 25° C. has a pH not exceeding 3.

Inventors

  • 👤 Jan Kuyper
  • 👤 Paulina van Schaik-Struykenkamp

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 14:50
CPC Classifications
C; C08; C08G; C08G65/00; C08G65/02; C08G65/26; C08G65/2642; C08G65/2645; C08G65/2663; B; B01; B01J; B01J27/00; B01J27/24; B01J27/26; C08G18/00; C08G18/06; C08G18/28; C08G18/40; C08G18/48

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 267 words
A process for the polymerization of epoxides in the presence of a (1) double metal salt cyanide-complex catalyst of the general formula: M.sup.1.sub.a [M.sup.2 (CN).sub.b (A).sub.c ].sub.d.wM.sup.3 D.sub.e.xH.sub.2 O.yL.zH.sub.n E.sub.m wherein M 1 represents at least one of Zn(II), Fe(II), Co(II), Ni(II), Mn(II), Cu(II), Sn(II) or Pb(II); M 2 represents at least one of Fe(II), Fe(III), Co(III), Cr(III), Mn(II), Mn(III), Ir(III), Rh(III), Ru(II), V(IV) or V(V); M 3 represents M 1 or M 2 ; A, D and E each represent an anion which may be the same or different; L represents an alcohol, aldehyde, ketone, ether, ester, amide, nitrile or sulfide or mixtures thereof; a and d are numbers to satisfy the valency state of M 1 and M 2 in the double metal cyanide part of the general formula; b and c are integers (b>c) which together with a and d provide the electroneutrality of the double metal cyanide part of the general formula; e is an integer satisfying the valency state of M 3 ; n and m are integers satisfying the electroneutrality of HE and w is a number between 0.1 and 4; x is a number up to 20; y is a number between 0.1 and 6; and z is a number up to 5, and (2) at least (a) one or more salts composed of at least bivalent metal ions and metal-free anions, having a solubility in water of at least 1 g/100 ml at 25° C., and/or (b) one or more non-metal containing acids of which a 0.1N solution in water at 25° C. has a pH not exceeding 3.
Claim 2
Dependent Claim 267 words
A process for the polymerization of epoxides in the presence of a (1) double metal salt cyanide-complex catalyst of the general formula: M.sup.1.sub.a [M.sup.2 (CN).sub.b (A).sub.c ].sub.d.wM.sup.3 D.sub.e.xH.sub.2 O.yL.zH.sub.n E.sub.m wherein M 1 represents at least one of Zn(II), Fe(II), Co(II), Ni(II), Mn(II), Cu(II), Sn(II) or Pb(II); M 2 represents at least one of Fe(II), Fe(III), Co(III), Cr(III), Mn(II), Mn(III), Ir(III), Rh(III), Ru(II), V(IV) or V(V); M 3 represents M 1 or M 2 ; A, D and E each represent an anion which may be the same or different; L represents an alcohol, aldehyde, ketone, ether, ester, amide, nitrile or sulfide or mixtures thereof; a and d are numbers to satisfy the valency state of M 1 and M 2 in the double metal cyanide part of the general formula; b and c are integers (b>c) which together with a and d provide the electroneutrality of the double metal cyanide part of the general formula; e is an integer satisfying the valency state of M 3 ; n and m are integers satisfying the electroneutrality of HE and w is a number between 0.1 and 4; x is a number up to 20; y is a number between 0.1 and 6; and z is a number up to 5, and (2) at least (a) one or more salts composed of at least bivalent metal ions and metal-free anions, having a solubility in water of at least 1 g/100 ml at 25° C., and/or (b) one or more non-metal containing acids of which a 0.1N solution in water at 25° C. has a pH not exceeding 3.
Claim 3
Dependent Claim 35 words
The process of claim 1 wherein one or more salts are composed of at least bivalent metal ions and metal-free anions, having a solubility in water of at least 1 g/100 ml at 25° C.
Claim 4
Dependent Claim 13 words
The process of claim 1 wherein the salts are hexafluoro silicates or sulfates.
Claim 5
Dependent Claim 46 words
The process of claim 1 wherein the salts comprise oxygen-containing anions and one or more of the polyvalent metal ions selected from the group consisting of Ce(IV), Co(II), Sn(IV), VO 2+ , Cu(II), Mg 2+ , Al 3+ , Zn(II), Th(IV), Fe(III), and TiO 2+ .
Claim 6
Dependent Claim 18 words
The process of claim 1 wherein the salts comprise a hydrate of at least a salt of (a).
Claim 7
Dependent Claim 14 words
The process of claim 5 wherein the hydrate is ZnSo 4 .7H 2 O.
Claim 8
Dependent Claim 20 words
The process of claim 1 wherein the salt is derived from hydrochloric acid, hydrobromic acid, phosphoric acid or sulfuric acid.
Claim 9
Dependent Claim 11 words
The process of claim 7 wherein the acid is sulfuric acid.
Claim 10
Dependent Claim 47 words
The process of claim 1 wherein the salt or salts are composed of at least bivalent metal ions and oxygen-containing metal-free anions, having a solubility in water of at least 1 g/100 ml at 25° C. together with hydrochloric acid, hydrobromic acid, phosphoric acid or sulfuric acid.
Claim 11
Dependent Claim 22 words
The process of claim 9 wherein the salt is made of ZnSo 4 .7H 2 O and hydrochloric acid or sulfuric acid.
Claim 12
Dependent Claim 31 words
The process of claim 1 wherein the double metal cyanide-type complex and the compound (a) and/or (b) is used in a molar ratio in the range of from 10 to 0.1.
Claim 13
Dependent Claim 69 words
The process of claim 1 wherein the complex has the general formula: Zn.sub.3 [Co(CN).sub.6 ].sub.2.wM.sup.3 X.sub.2.xH.sub.2 O.yl.zHX wherein X represents a halide; M 3 represents Zn(II), Co(II), or Fe(II); L represents an alcohol, ether or ester; w is a number between 0.7 and 1.5; x is a number between 2 and 10; y is a number between 1.5 and 3; and z is a number between 0.15 and 1.5.
Claim 14
Dependent Claim 110 words
The process of claim 1 wherein the complex has been obtained by reacting a compound according to the general formula M.sup.1.sub.a [M.sup.2 (CN).sub.b (A).sub.c ].sub.d.xH.sub.2 O.pM.sup.1 (OH).sub.q wherein M 1 , M 2 , a, b, c, d and x are as defined in claim 12; p is a number between 0.1 and 4 and q is an integer satisfying the valency state of M 1 with at least the stoichiometric amount required for converting the hydroxyl groups present of a compound H n E m , wherein H, E, n and m are as defined in claim 12, preferably in the presence of water and/or an organic ligand L.
Claim 15
Dependent Claim 69 words
The process of claim 1 wherein the complex has been obtained by reacting a compound according to the general formula Zn.sub.3 [Co(CN).sub.6 ].sub.2.xH.sub.2 OpZn(OH).sub.2 wherein x and p are as defined in claim 13 with at least the stoichiometric amount required for converting the hydroxyl groups present of an inorganic acid HX wherein X represents a halide, preferably in the presence of water and/or an appropriate organic ligand L.
Claim 16
Dependent Claim 24 words
The process of claim 14 wherein a heat treatment is carried out on the reactants at a temperature between 40° C. and 120° C.
Claim 17
Dependent Claim 23 words
The process of claim 12 wherein use is made of calcium hexacyano cobaltate as a starting material for the preparation of the complexes.
Claim 18
Dependent Claim 28 words
The process of claim 16 wherein the compounds containing (a) and/or (b) are prepared in one step from calcium hexacyano cobaltate, aluminum hexacyano cobaltate or magnesium hexacyano cobaltate.
Claim 19
Dependent Claim 31 words
The process of claim 1 wherein an initiator selected from the group consisting of an alkanol and a propoxylated glycerol having a molecular weight between 200 and 2000 is additionally employed.

References Cited (Backward Citations)

US3404109A Cited
US3427335A Cited
US3427334A Cited
US3427256A Cited
US3941849A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-09-18 1988-03-19 1988-09-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-09-18 1992-03-19 1992-09-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-09-18 1996-03-19 1996-09-18 $7700.00 Window Closed / Lapsed

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