Claims Analysis
Total Claims: 8
Claim 1
Independent Claim
100 words
A method for fabricating a flexible wall covering material including providing a flexible fabric web, applying and curing a thin foam bonding layer to one surface of the web, applying an adhesive layer to the foam bonding layer, applying small aggregate and fine aggregate successively onto the adhesive layer, heating and curing the adhesive to bond the composite aggregate to the web, removing the unbonded aggregate from the cured composite, applying a sealer onto the aggregate surface of the composite, drying said sealer by radiant heat to seal the adhesive and the aggregate and emphasize the color of the aggregate.
Claim 2
Independent Claim
100 words
A method for fabricating a flexible wall covering material including providing a flexible fabric web, applying and curing a thin foam bonding layer to one surface of the web, applying an adhesive layer to the foam bonding layer, applying small aggregate and fine aggregate successively onto the adhesive layer, heating and curing the adhesive to bond the composite aggregate to the web, removing the unbonded aggregate from the cured composite, applying a sealer onto the aggregate surface of the composite, drying said sealer by radiant heat to seal the adhesive and the aggregate and emphasize the color of the aggregate.
Claim 3
Dependent Claim
22 words
The method of claim 1, wherein said adhesive is applied to said fabric web by a contact roller impinging on said web.
Claim 4
Dependent Claim
26 words
The method of claim 1, wherein said aggregate is applied by at least one shaker dropper hopper disposed above the web as the web translates thereby.
Claim 5
Dependent Claim
22 words
The method of claim 1, wherein the step of removing the unbonded aggregate includes passing the web through a vacuum hood assembly.
Claim 6
Dependent Claim
15 words
The method of claim 1, wherein said web is formed of a woven fiberglass composition.
Claim 7
Dependent Claim
74 words
An exterior wall covering material, including a web formed of fiberglass material, a bonding layer of thin foam plastic material adhered to one side of said web, an adhesive layer applied to the foam bonding layer, a composite aggregate layer adhered in and bonded to said adhesive layer, and a sealant coating applied to the outer surfaces of said adhesive layer and of said aggregate layer to form a waterproof and weatherproof outer surface.
Claim 8
Dependent Claim
74 words
An exterior wall covering material, including a web formed of fiberglass material, a bonding layer of thin foam plastic material adhered to one side of said web, an adhesive layer applied to the foam bonding layer, a composite aggregate layer adhered in and bonded to said adhesive layer, and a sealant coating applied to the outer surfaces of said adhesive layer and of said aggregate layer to form a waterproof and weatherproof outer surface.