Vibratory screed including a spreading device for leveling and distributing plastic concrete in front of the screed

Claim 2

A vibratory concrete screed for finishing the irregular surface of an area of plastic concrete lying between first and second spaced apart, generally parallel forms, the spacing between the first and second forms defining the width of the plastic concrete, said screed comprising: a. a triangular truss frame having first and second ends and a length equal to or greater than the width of the plastic concrete; b. a screed blade coupled to said frame; c. means coupled to said frame for translating said frame along the length of the plastic concrete; d. means for vibrating said screed blade; e. concrete spreading means coupled to said screed frame for leveling the surface of and evenly distributing plastic concrete in front of said screed blade, including: i. grading means for contacting the surface of the concrete; ii. carriage means for maintaining said grading means at a predetermined elevation in front of said screed blade and for translating said grading means in either a first or a second direction along said screed frame; whereby the grading means levels the irregular surface of the plastic concrete and moves excess concrete forward and away from said screed blade as said carrige means translates said grading means in first and second directions along the length of said screed frame.

Claim 3

The screed of claim 1 wherein said grading means comprises a triangular shaped grading blade having a base coupled to said carriage means, an apex spaced apart from said carriage means and first and second grading surfaces.

Claim 4

The screed of claim 2 wherein said grading blade is configured as an isosceles triangle and wherein said first and second grading surfaces of said grading blade are inclined at an equal angle with respect to said screed blade.

Claim 5

The screed of claim 1 wherein said grading means further includes: a. first and second grading surfaces and first and second end sections; b. means for pivotally coupling the second end section of said grading means to said carriage means; c. indexing means for maintaining a predetermined first angle between the first side of said grading means and said screed blade when said carriage means is translated in the first direction and for maintaining a predetermined second angle between the second grading surfaces and said screed blade when said carriage means is translated in the second direction.

Claim 6

The screed of claim 4 wherein the first and second angles maintained by said indexing means are equal.

Claim 7

The screed of claim 4 wherein translation of said carriage means in the first direction causes said grading means to pivot into a first trailing position wherein substantially all of said first grading surface is down stream of said pivot means and wherein translation of said carriage means in the second direction causes said grading means to pivot into a second trailing position wherein substantially all of said second grading surface is down stream of said pivot means.

Claim 8

The screed of claim 6 wherein said pivot means comprises a hinge for coupling the second end section of said grading means to said carriage means.

Claim 9

The screed of claim 7 wherein said grading means includes a "V"-shaped blade the apex of which is coupled by said hinge to said carriage means.

Claim 10

The screed of claim 8 wherein said pivot means includes a first stop for engaging said second grading surface of said grading means as said carriage means is translated in the first direction to maintain said first grading surface in the first trailing position and a second stop for engaging said first grading surface of said grading means as said carriage means is translated in the second direction for maintaining said second grading surface in the second trailing position.

Claim 11

The screed of claim 1 further including height adjustment means for controlling the elevation of said grading means with respect to said screed blade.

Claim 12

The screed of claim 10 wherein said height adjustment means further includes means for controlling the inclination of the lower surface of said grading means.

Claim 13

The screed of claim 11 wherein said inclination adjustment means comprises a turnbuckle assembly having a first end coupled to said carriage means and a second end coupled to said grading means.

Claim 14

The screed of claim 1 wherein said grading means further includes: a. an auger coupled to said carriage means at a predetermined elevation with respect to said front screed blade; and b. auger drive means coupled to said carriage means for rotating said auger to laterally distribute plastic concrete and to displace plastic concrete away from said screed blade.

Claim 15

A vibratory concrete screed for finishing the irregular surface of an area of plastic concrete lying between first and second spaced apart, generally parallel forms, the spacing between the first and second forms defining the width of the plastic concrete, said screed comprising: a. a frame having first and second ends and a length equal to or greater than the width of the plastic concrete; b. a first screed blade coupled to said frame for engaging the full width of the plastic concrete; c. means coupled to said frame for translating said frame along the length of the plastic concrete; d. means for vibrating said first screed blade; and e. concrete spreading means coupled to said screed frame for leveling the surface of and evenly distributing plastic concrete in front of said first screed blade, including: i. an auger; ii. carriage means for maintaining said auger horizontally oriented in front of said frame at a predetermined elevation with respect to said first screed blade and for translating said auger back and forth along the length of said frame; and iii. auger drive means coupled to said carriage means for rotating said auger to distribute plastic concrete and to displace plastic concrete away from said first screed blade; whereby forward translation of said screed along the length of the plastic concrete together with side to side translations of said carriage means along the length of said screed frame levels and finishes the surface of the plastic concrete.

Claim 16

A vibratory concrete screed for finishing the irregular surface of an area of plastic concrete lying between first and second spaced apart, generally parallel forms, the spacing between the first and second forms defining the width of the plastic concrete, said screed comprising: a. a frame having first and second ends and a length equal to or greater than the width of the plastic concrete; b. a first screed blade coupled to said frame for engaging the full width of the plastic concrete; c. means coupled to said frame for translating said frame along the length of the plastic concrete; d. means for vibrating said first screed blade; and e. concrete spreading means coupled to said screed frame for leveling the surface of and evenly distributing plastic concrete in front of said first screed blade, including: i. an auger; ii. carriage means for maintaining said auger horizontally oriented in front of said frame at a predetermined elevation with respect to said first screed blade and for translating said auger back and forth along the length of said frame; and iii. auger drive means coupled to said carriage means for rotating said auger to distribute plastic concrete and to displace plastic concrete away from said first screed blade; whereby forward translation of said screed along the length of the plastic concrete together with side to side translations of said carriage means along the length of said screed frame levels and finishes the surface of the plastic concrete.

Claim 17

The screed of claim 14 wherein said first screed blade includes a front screed blade and wherein said screed further includes a rear screed blade coupled to said frame and aligned to engage the plastic concrete at an elevation equal to the elevation of said front screed blade.

Claim 18

The screed of claim 15 further including a support track coupled to said frame at an elevation above said front and rear screed blades for translatably coupling said carriage means to said screed frame.

Claim 19

The screed of claim 16 wherein said carriage means further includes a roller assembly and wherein said roller assembly engages said support track.

Claim 20

The screed of claim 14 wherein said carriage means includes a self-contained hydraulic power system for translating said carriage means and for rotating said auger.

Claim 21

The screed of claim 18 wherein said self-contained hydraulic power system includes: a. a hydraulic pump; b. a first hydraulic motor for translating said carriage means back and forth across said screed frame; and c. a second hydraulic motor for rotating said auger.

Claim 22

The screed of claim 19 wherein said pump is driven by an internal combustion engine.

Claim 23

The screed of claim 19 further including valve means for controlling the speed and direction of rotation of said first hydraulic motor.

Claim 24

The screed of claim 14 wherein said vibrating means includes a plurality of pneumatic vibrators coupled at spaced apart intervals to said screed blade.

Claim 25

The screed of claim 14 wherein said vibrating means includes: a. an eccentrically weighted shaft coupled at intervals to said screed frame and spanning substantially the entire of said screed; and b. means coupled to said screed for rotating said shaft.

Claim 26

The screed of claim 23 wherein said translating means includes: a. a hydraulically powered winch; b. a hydraulic pump coupled to and driven by said eccentrically weighted shaft.

Claim 27

The screed of claim 24 wherein said translating means further includes speed adjustment means for varying the speed of operation of said hydraulically powered winch.

Claim 28

The screed of claim 25 wherein said hydraulically powered winch is coupled to the first end of said screed and wherein said translation means further includes a second hydraulically powered winch coupled to the second end of said screed.

Claim 29

The screed of claim 26 wherein the speed of said first and said second hydraulically powered winches is independently controlled.

Claim 30

The screed of claim 15 wherein said carriage means includes an auger support bracket and wherein said auger includes first and second ends, said first end being coupled to said auger support bracket and located in proximity to said front screed blade and said second end being coupled to said auger support bracket and spaced apart from said front screed blade.

Claim 31

The screed of claim 28 further including a vibrator coupled to said auger support bracket and penetrating the plastic concrete surface to impart vibratory motion thereto.

Claim 32

The screed of claim 29 wherein said vibrator is hydraulically powered.

Claim 33

The screed of claim 14 further including an oscillating strike-off coupled to said screed between said auger and said screed blade at a predetermined elevation with respect to said screed blade for smoothing and compacting the plastic concrete before engagement of said concrete by said screed blade.

Claim 34

The screed of claim 31 further including means coupled to said screed and to said oscillating strike-off for reciprocating said strike-off in a horizontal plane.

Claim 35

A vibratory concrete screed for finishing the irregular surface of an area of plastic concrete lying between first and second spaced apart, generally parallel forms, the spacing between the first and second forms defining the width of the plastic concrete, said screed comprising: a. a frame having first and second ends and a length equal to or greater than the width of the plastic concrete; b. a screed blade coupled to said frame for engaging the full width of the plastic concrete; c. means coupled to said frame for translating said frame along the length of the plastic concrete; d. means for vibrating said screed blade; e. concrete spreading means coupled to said screed frame for leveling the surface of and for evenly distributing plastic concrete in front of said screed, including: i. an auger; ii. carriage means for maintaining said auger horizontally oriented in front of said frame at a predetermined elevation with respect to said screed blade and for translating said auger back and forth along the length of said frame; iii. grading means coupled to said carriage means and engaging the plastic concrete in front of said auger at a predetermined elevation for partially leveling the upper surface of the concrete and for distributing excess concrete forward and away from said auger; and iv. auger drive means coupled to said carriage means for rotating said auger to displace plastic concrete away from said screed blade; Whereby forward translation of said screed along the length of the plastic concrete together with side to side translations of said carriage means along the length of said screed frame levels and finishes the surface of the plastic concrete.

Claim 36

A vibratory concrete screed for finishing the irregular surface of an area of plastic concrete lying between first and second spaced apart, generally parallel forms, the spacing between the first and second forms defining the width of the plastic concrete, said screed comprising: a. a frame having first and second ends and a length equal to or greater than the width of the plastic concrete; b. a screed blade coupled to said frame for engaging the full width of the plastic concrete; c. means coupled to said frame for translating said frame along the length of the plastic concrete; d. means for vibrating said screed blade; e. concrete spreading means coupled to said screed frame for leveling the surface of and for evenly distributing plastic concrete in front of said screed, including: i. an auger; ii. carriage means for maintaining said auger horizontally oriented in front of said frame at a predetermined elevation with respect to said screed blade and for translating said auger back and forth along the length of said frame; iii. grading means coupled to said carriage means and engaging the plastic concrete in front of said auger at a predetermined elevation for partially leveling the upper surface of the concrete and for distributing excess concrete forward and away from said auger; and iv. auger drive means coupled to said carriage means for rotating said auger to displace plastic concrete away from said screed blade; Whereby forward translation of said screed along the length of the plastic concrete together with side to side translations of said carriage means along the length of said screed frame levels and finishes the surface of the plastic concrete.

Claim 37

The screed of claim 33 wherein said carriage means further includes height adjustment means for varying the elevation of said auger with respect to said screed blade.

Claim 38

The screed of claim 34 wherein said auger includes front and rear ends and wherein said height adjustment means varies the elevation of said grading means and the front end of said auger.

Claim 39

The screed of claim 33 further including an oscillating strike-off coupled to said screed between said auger and said screed blade at a predetermined elevation with respect to said screed blade for smoothing and compacting the plastic concrete before engagement of said concrete by said screed blade.

Claim 40

The screed of claim 36 further including means coupled to said screed and to said oscillating strike-off for reciprocating said strike-off in a horizontal plane.

Claim 41

The screed of claim 33 wherein said auger is oriented substantially perpendicular to said screed blade.

Claim 42

The screed of claim 33 wherein said carriage means further includes carriage drive means for translating said auger back and forth along the length of said frame.

Claim 43

The screed of claim 39 wherein said carriage drive means includes speed adjustment means for controlling the translation velocity of said carriage means.

Claim 44

The screed of claim 39 wherein said carriage drive means includes direction control means for reversing the direction of travel of said carriage means when said carriage means reaches a predetermined point along said screed frame.

Claim 45

The screed of claim 33 wherein said grading means includes first and second grading surfaces, wherein said first grading surface engages the irregular surface of the plastic concrete when said carriage means is translated along said screed in a first direction and wherein said second grading surface engages the irregular surface of plastic concrete when said carriage means is translated along said screed in a second direction.

Claim 46

The screed of claim 42 wherein said grading means is pivotally coupled to said carriage means.

Claim 47

The screed of claim 43 wherein said grading means includes a "V"-shaped plow.

Claim 48

The screed of claim 39 wherein said screed frame further includes a drive chain having first and second ends coupled in proximity to the first and second ends of said frame and wherein said carriage drive means engages said drive chain to translate said carriage means back and forth along the length of said frame.

Claim 49

A vibratory concrete screed for engaging the irregular surface of an area of plastic concrete lying between first and second spaced apart, generally parallel forms, the spacing between the first and second forms defining the width of the plastic concrete, said screed comprising: a. a triangular truss frame having first and second ends and a length equal to or greater than the width of the plastic concrete; b. a front screed blade coupled along the lower front edge of said frame and a rear screed blade coupled along the lower edge of said screed; c. means coupled to said frame for translating said frame along the length of the plastic concrete; d. means for vibrating said front and rear screed blades; e. screed guide means including a first guide unit coupled to the first end of said screed and a second guide unit coupled to the second end of said screed for coupling said screed to the forms, each of said first and second units comprising: i. a roller support bracket having a front end section extending beyond said front screed blade and a rear end section extending beyond said rear screed blade; ii. screed height adjustment means coupled to said roller support bracket and to the adjacent end of said screed for vertically displacing said roller support bracket with respect to said screed frame; iii. first and second wheel units coupled to the front and rear end sections of said roller support bracket, each of said wheel units including: A. a pivot element having inboard and outboard sections, said inboard section being pivotally coupled to said roller support bracket to enable said pivot element to be angularly displaced in the horizontal plane with respect to said roller support bracket; B. roller support means rotatably coupled to the lower outboard section of said pivot element; C. a roller coupled to said roller support means below said pivot element; D. means coupled to said pivot element for locking said element in a fixed angular position with respect to said roller support bracket to thereby align with roller above the adjacent form.

Claim 50

A vibratory concrete screed for engaging the irregular surface of an area of plastic concrete lying between first and second spaced apart, generally parallel forms, the spacing between the first and second forms defining the width of the plastic concrete, said screed comprising: a. a triangular truss frame having first and second ends and a length equal to or greater than the width of the plastic concrete; b. a front screed blade coupled along the lower front edge of said frame and a rear screed blade coupled along the lower edge of said screed; c. means coupled to said frame for translating said frame along the length of the plastic concrete; d. means for vibrating said front and rear screed blades; e. screed guide means including a first guide unit coupled to the first end of said screed and a second guide unit coupled to the second end of said screed for coupling said screed to the forms, each of said first and second units comprising: i. a roller support bracket having a front end section extending beyond said front screed blade and a rear end section extending beyond said rear screed blade; ii. screed height adjustment means coupled to said roller support bracket and to the adjacent end of said screed for vertically displacing said roller support bracket with respect to said screed frame; iii. first and second wheel units coupled to the front and rear end sections of said roller support bracket, each of said wheel units including: A. a pivot element having inboard and outboard sections, said inboard section being pivotally coupled to said roller support bracket to enable said pivot element to be angularly displaced in the horizontal plane with respect to said roller support bracket; B. roller support means rotatably coupled to the lower outboard section of said pivot element; C. a roller coupled to said roller support means below said pivot element; D. means coupled to said pivot element for locking said element in a fixed angular position with respect to said roller support bracket to thereby align with roller above the adjacent form.

Claim 51

The screed of claim 46 further including secondary locking means coupled to said pivot element for locking said roller support means in a fixed angular position.

Claim 52

The screed of claim 46 wherein said screed height adjustment means includes a vertically oriented jack.

Claim 53

The screed of claim 46 wherein said pivot element includes: a. an upper pivot plate contacting the upper surface of said roller support bracket; b. a lower pivot plate contacting the lower surface of said roller support bracket; and c. means for coupling said upper and lower pivot plates to said roller support bracket.

Claim 54

The screed of claim 49 wherein said roller support means includes a vertically oriented shaft having an upper section rotatably coupled to said upper and lower pivot plates and a lower section coupled to said roller.

Claim 55

The screed of claim 46 further including a skid plate coupled to the first end of said screed, said skid plate including a flat, horizontally oriented lower surface extending outward beyond the first end of said screed for extending the effective length of said screed and for engaging the first form.

Claim 56

The screed of claim 46 wherein said screed height adjustment means is capable of vertically displacing said roller support bracket between an extended position in which said screed is elevated above the concrete surface and a retracted position in which said screed contacts the concrete surface, whereby when said screed height adjustment means is in the extended position, said front and rear screed blades are elevated above the surface of the concrete and said wheel units engage said forms to permit said screed to be rolled back over the finished concrete without disturbing the surface of the concrete.