Abstract The disclosure is directed to a method and apparatus for superfinishing magnetic disk substrates using a non-friable polishing pad including a high density polyurethane foam binder in which at least 50 per cent by weight of classified hard particles are retained. Polishing occurs by rotating the pad against the surface to be ultrafinished in the presence of a water soluable liquid vehicle maintaining a minimum pressure of 5 pounds per square inch at a rotational speed that achieves the desired aggressiveness of the polishing media. The method and apparatus contemplate both the ultrafinishing of newly prepared substrate disks and the restoring of previously coated disks to a ultrafinished substrate condition without producing substances or conditions toxic to the ecology or the operator.
A non-friable, fixed abrasive polishing pad comprising: 50 to 70% by weight of classified hard particles not exceeding 5 microns in size which have been treated with a silicon surfactant and are retained in a binder of polyurethane foam formed in a closed mold to produce a part having a hardness of 30 to 60 durometer, D-scale.
Claim 2
Dependent Claim
57 words
A non-friable, fixed abrasive polishing pad comprising: 50 to 70% by weight of classified hard particles not exceeding 5 microns in size which have been treated with a silicon surfactant and are retained in a binder of polyurethane foam formed in a closed mold to produce a part having a hardness of 30 to 60 durometer, D-scale.
Claim 3
Dependent Claim
25 words
The polishing pad of claim 1 wherein said hard particles are Al 2 O 3 and such particles do not exceed 1 micron in size.
Claim 4
Dependent Claim
46 words
A fixed abrasive polishing pad comprising: 50 to 70% by weight of uniformly disbursed, classified abrasive particles treated with a silicon surfactant in a resilient elastomeric polyurethane-polyester foam having a D-scale durometer hardness of 45 to 60 and a high tensile strength with a non-friable characteristic.
Claim 5
Dependent Claim
46 words
A fixed abrasive polishing pad comprising: 50 to 70% by weight of uniformly disbursed, classified abrasive particles treated with a silicon surfactant in a resilient elastomeric polyurethane-polyester foam having a D-scale durometer hardness of 45 to 60 and a high tensile strength with a non-friable characteristic.
Claim 6
Dependent Claim
22 words
The polishing pad of claim 3 wherein said abrasive particles are Al 2 O 3 particles not exceeding 1 micron in size.
Claim 7
Dependent Claim
26 words
The polishing pad of claim 4 wherein said polyurethane-polyester foam comprises 30 to 60% by weight of polyisocyanate and 70 to 40% by weight of polyesterpolyol.
Claim 8
Dependent Claim
20 words
The polishing pad of claim 3 wherein said classified abrasive particles are diamond particles not exceeding one micron in size.