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US4463892A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for manufacturing IC packages

Assignee: Unisys Corp
•
Filing: 1982-03-10
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Granted: 1984-08-07
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Expires: 2002-03-10
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Abstract

Abstract Disclosed is a method and an article formed thereby which includes a part which is subjected to heat during fabrication of an IC package, and a fixture for holding such a part, having an arrangement for accommodating the expansion and contraction of the part during heating and cooling while holding the part in alignment. In one embodiment, the expansion and contraction arrangement comprises slots arranged as apices of a triangle in the part which receives pins in the fixture with the major axes of the slots in alignment with the point of minimum expansion and contraction of the part. Utilizing the triangulation principle, the location of the datum hole (or locating criteria), if not at the point of minimum expansion and contraction of the part, can be effectively translated to the center of minimum expansion and contraction.

Inventors

  • 👤 Michael D. Cusack
  • 👤 Kenneth B. Turnbaugh

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 19:49
CPC Classifications
H; H10; H10W; H10W95/00; B; B23; B23K; B23K1/00; B23K1/0008; B23K1/0016; H10W72/00; H10W72/50; H10W72/531; H10W72/536; H10W74/00; H10W90/00; H10W90/701; H10W90/751; H10W90/756

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 190 words
A method of bonding together first and second pieces of material having respective planar surfaces and having different coefficients of thermal expansion by a heating process comprising the steps of: forming oblong holes about the center of minimum thermal expansion in the planar surface of said first piece having longitudinal axial lines that intersect said center; forming oblong holes about the center of minimum thermal expansion in the planar surface of said second piece aligned with said oblong holes in said first piece; forming an assembly with the planar surface of said first piece facing the planar surface of said second piece and a bonding material therebetween, and with said oblong holes of both pieces being held in alignment with each other by pins of a fixture that pass through said holes; and heating said assembly to bond said first and second pieces together via said bonding material, said pins sliding in said oblong holes along said axial lines to accommodate a sliding movement that occurs between said planar surfaces in a direction parallel to said planar surfaces during said heating step due to said different coefficients of thermal expansion.
Claim 2
Independent Claim 190 words
A method of bonding together first and second pieces of material having respective planar surfaces and having different coefficients of thermal expansion by a heating process comprising the steps of: forming oblong holes about the center of minimum thermal expansion in the planar surface of said first piece having longitudinal axial lines that intersect said center; forming oblong holes about the center of minimum thermal expansion in the planar surface of said second piece aligned with said oblong holes in said first piece; forming an assembly with the planar surface of said first piece facing the planar surface of said second piece and a bonding material therebetween, and with said oblong holes of both pieces being held in alignment with each other by pins of a fixture that pass through said holes; and heating said assembly to bond said first and second pieces together via said bonding material, said pins sliding in said oblong holes along said axial lines to accommodate a sliding movement that occurs between said planar surfaces in a direction parallel to said planar surfaces during said heating step due to said different coefficients of thermal expansion.
Claim 3
Dependent Claim 34 words
A method according to claim 1 wherein at least three of said oblong holes are formed in said first piece, and at least three of said oblong holes are formed in said second piece.
Claim 4
Dependent Claim 23 words
A method according to claim 1 wherein said oblong holes are arranged in a triangular fashion about the respective centers of said pieces.
Claim 5
Dependent Claim 33 words
A method according to claim 1 wherein said first piece of material is a heat sink for an integrated circuit package, and said second piece of material is a substrate for said package.
Claim 6
Dependent Claim 12 words
A method according to claim 1 wherein said bonding material is solder.
Claim 7
Dependent Claim 143 words
For use in a bonding operation, a method of maintaining the alignment of a planar-shaped part as said part is heated and thermally expands, said method including the steps of: forming oblong-shaped slots in said part arranged about the center of minimum thermal expansion in the plane of said part, each of said slots having a center line an extension of which intersects said center and having end walls intersecting said center line, providing a fixture having pins arranged perpendicular to said plane which fit into said slots; placing said part on said fixture with said pins in said slots; and heating and thermally expanding said part; the relationship of the slots and pins being such that said pins move along said center lines without engaging the end walls of said slots when said part thermally expands in response to said heating step.
Claim 8
Dependent Claim 143 words
For use in a bonding operation, a method of maintaining the alignment of a planar-shaped part as said part is heated and thermally expands, said method including the steps of: forming oblong-shaped slots in said part arranged about the center of minimum thermal expansion in the plane of said part, each of said slots having a center line an extension of which intersects said center and having end walls intersecting said center line, providing a fixture having pins arranged perpendicular to said plane which fit into said slots; placing said part on said fixture with said pins in said slots; and heating and thermally expanding said part; the relationship of the slots and pins being such that said pins move along said center lines without engaging the end walls of said slots when said part thermally expands in response to said heating step.
Claim 9
Dependent Claim 18 words
A method according to claim 6 wherein at least three of said slots are formed in said part.
Claim 10
Dependent Claim 18 words
A method according to claim 6 wherein said slots are arranged in a triangular fashion about said center.
Claim 11
Dependent Claim 48 words
A method according to claim 6 and further including the steps of: forming an assembly wherein the planar surface of said part faces the planar surface of another piece of material and a bonding material lies therebetween; and heating said assembly to bond said two planar surfaces together.
Claim 12
Dependent Claim 18 words
A method according to claim 6 wherein said part is a heat sink for an integrated circuit package.

References Cited (Backward Citations)

US1885960A Cited
DE2014177A1 Cited
US3786556A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-08-07 1988-02-06 1988-08-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-08-07 1992-02-06 1992-08-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-08-07 1996-02-06 1996-08-07 $7700.00 Window Closed / Lapsed

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