Low resistance electrical spring probe

Claim 2

A spring contact electrical probe comprising a tubular member, a plunger movable inside the tubular member and having a contact portion extending out of the open end of the tubular member, a compression coil spring inside the tubular member having one end engaging the head of the plunger and the other end engaging the tubular member, the spring urging the plunger head toward said opening, stop means limiting the outward movement of the plunger by the spring, and a synethetic grease applied to the spring for entrapping any particulate matter abraded from the tubular member by contact with the spring, said synthetic grease including a synthetic oil base and a lithium hydroxy stearate mixed in the oil base.

Claim 3

The apparatus of claim 1 wherein said synthetic grease is a non-hygroscopic and has a very high shear strength.

Claim 4

The apparatus of claim 1 in which the inside of the tubular member is gold plated.

Claim 5

The apparatus of claim 1 wherein the tubular member is reduced in diameter adjacent the end opposite the plunger to form a plug, the reduced diameter portion forming a shoulder which is engaged by one end of the spring.

Claim 6

A test probe device comprising an insulator board having a plurality of holes, a plurality of elongated tubular metal receptacles mounted in the respective holes, the receptacles being open on both sides of the board, a plurality of removable probe assemblies plugged into the receptacles, each probe assembly including a tubular member barrel having a reduced diameter portion adjacent one end adapted to telescope inside a receptacle as a plug, the length of the reduced diameter portion being less than half the lengths of the tubular receptacle, whereby the receptacle can receive another plug from the opposite end from the probe assembly, a compression spring inside the barrel, the reduced diameter plug portion forming a shoulder which is engaged by one end of a string, a plunger slidably positioned in the barrel against the other end of the spring for compressing the spring, the plunger forming a contact projecting out of the barrel, and a viscous liquid lubricant means evenly coating the spring, the lubricant means including a synthetic oil base and a lithium hydroxy stearate mixed in the oil base.

Claim 7

A test probe device comprising an insulator board having a plurality of holes, a plurality of elongated tubular metal receptacles mounted in the respective holes, the receptacles being open on both sides of the board, a plurality of removable probe assemblies plugged into the receptacles, each probe assembly including a tubular member barrel having a reduced diameter portion adjacent one end adapted to telescope inside a receptacle as a plug, the length of the reduced diameter portion being less than half the lengths of the tubular receptacle, whereby the receptacle can receive another plug from the opposite end from the probe assembly, a compression spring inside the barrel, the reduced diameter plug portion forming a shoulder which is engaged by one end of a string, a plunger slidably positioned in the barrel against the other end of the spring for compressing the spring, the plunger forming a contact projecting out of the barrel, and a viscous liquid lubricant means evenly coating the spring, the lubricant means including a synthetic oil base and a lithium hydroxy stearate mixed in the oil base.

Claim 8

The apparatus of claim 5 wherein the lubricant means is non-hygroscopic and has a very high shear strength.

Claim 9

The apparatus of claim 5 wherein the lubricant means consists of an aircraft grease of a type sold commerically under the name "Royco 27A".

Claim 10

The apparatus of claim 5 wherein the lubricant means consists of an aircraft grease of a type sold commercially under the name "Royco 80827".