Hydrometallurgical method for recovering metal materials from spent lead-acid storage batteries

Claim 2

A hydrometallurgical method for recovering metalliferous materials from spent lead-acid storage batteries, characterized in that it comprises the steps of separating from storage battery scraps the pole active material including mainly lead and lead dioxide in a finely divided form, mixing said active material with a strong alkaline solution selected from solutions of sodium hydroxide and potassium hydroxide in concentrations ranging from 50 to 300 g/l, the ratio of said active material to said alkaline solution being in the 1:1 to 1:100 range, heating said mixture at a temperature in the 100°-120° C. range, so as to react said lead with said lead dioxide to obtain minium (Pb 3 O 4 ) and separating from said reaction mixture the minium as a product precipitate.

Claim 3

A method according to claim 1, wherein said alkaline solution is a hot sodium hydroxide solution in the concentration range of 200 to 300 g/l.

Claim 4

A method according to claim 1, wherein said separation of the active material of the poles is effected by coarsely crushing storage battery scraps, and subjecting said scraps to screening to recover said active material as fines and coarse material fragments comprising lead metal and plastics material.

Claim 5

A method according to claim 1, wherein said step of separating the product from the reaction mixture is effected by filtering and washing with water the resulting minium to remove residues of said alkaline solution, the washing water being then subjected to scrubbing with CO 2 to recover any removed lead.

Claim 6

A method according to claim 1, wherein the alkaline solution obtained during the product separation step is recycled to said mixing step with a fresh charge of said active material.

Claim 7

A method according to claim 1, further comprising the treatment of the minium product to recover lead metal therefrom, including the steps of subjecting the minium to attack by an acid selected from fluoboric acid, fluosilicic acid and sulphamic acid in concentrations of 1-5 moles/liter, separating the resulting solution from solid residues, and subjecting said resulting solution to electrolysis to separate lead and recover said acid.

Claim 8

A method according to claim 6, wherein said acid is fluoboric acid.

Claim 9

A method according to claim 6, wherein the reaction with said acid is carried out at 30°-80° C.

Claim 10

A method according to claim 6, wherein prior to said electrolysis step the lead solution is purified of antimony by reacting it with lead metal.

Claim 11

A method according to claim 9, wherein as lead metal, the lead obtained from said step of separating the active material from ground battery scraps is used.

Claim 12

A method according to claim 6, wherein the acid separated during said electrolysis step is recycled to said step of acid attack of minium.

Claim 13

The method of claim 1 further comprising adjusting the composition of said active material to a lead to lead dioxide ratio substantially equal to 1:2.

Claim 14

A hydrometallurgical method for recovering metalliferous materials from spent lead-acid storage batteries, characterized in that it comprises the steps of separating from storage battery scraps the pole active material mainly containing lead and lead dioxide in a finely divided form, mixing said active material with a strong alkaline solution selected from solutions of sodium hydroxide and potassium hydroxide in concentrations ranging from 50 to 300 g/l, the ratio of said active material to said alkaline solution being in the 1:1 to 1:100 range, heating said mixture at a temperature in the 100°-120° C. range, so as to react the lead with the lead dioxide to obtain minimum (Pb 3 O 4 ) separating from the resulting reaction mixture the minium as a product precipitate, subjecting the separated minium to attack by an acid selected from fluoboric acid, fluosilicic acid and sulphamic acid, separating the resulting solution from the solid residue, and subjecting said solution to electrolysis to obtain lead as final product.

Claim 15

A hydrometallurgical method for recovering metalliferous materials from spent lead-acid storage batteries, characterized in that it comprises the steps of separating from storage battery scraps the pole active material mainly containing lead and lead dioxide in a finely divided form, mixing said active material with a strong alkaline solution selected from solutions of sodium hydroxide and potassium hydroxide in concentrations ranging from 50 to 300 g/l, the ratio of said active material to said alkaline solution being in the 1:1 to 1:100 range, heating said mixture at a temperature in the 100°-120° C. range, so as to react the lead with the lead dioxide to obtain minimum (Pb 3 O 4 ) separating from the resulting reaction mixture the minium as a product precipitate, subjecting the separated minium to attack by an acid selected from fluoboric acid, fluosilicic acid and sulphamic acid, separating the resulting solution from the solid residue, and subjecting said solution to electrolysis to obtain lead as final product.

Claim 16

The method of claim 13 further comprising adjusting the composition of said active material to a lead to lead dioxide ratio substantially equal to 1:2.