Cryogenic distillative removal of CO2 from high CO2 content hydrocarbon containing streams

Claim 2

Process for cryogenic distillative fractionation of a feedstream containing methane, ethane, carbon dioxide, and a mixture of C 3 and greater hydrocarbons varying in composition, comprising: maintaining a predetermined carbon number range in a light oil stream while the hydrocarbon composition of the feedstream varies by (a) removing a methane enriched overhead stream in a demethanizer column; (b) removing a carbon dioxide enriched overhead stream in a carbon dioxide removal column; (c) removing a light distillate fraction in a stabilizer column and a heavy bottoms fraction in a topping distillation column and producing the light oil stream having the predetermined carbon number range; and returning at least a portion of the light oil stream to an overhead of at least one of the demethanizer column and the carbon dioxide removal column as an agent for extractive distillation.

Claim 3

Process as in claim 1 wherein the heavy bottoms fraction is removed from the stream prior to the stabilizer column.

Claim 4

Process as in claim 1 wherein the heavy bottoms fraction is removed from the stream subsequent to the stabilizer column.

Claim 5

Process as in claim 1 comprising: (a) introducing a feedstream containing methane, acid gas component, and a light oil component variable in composition into a topping distillation column and removing the heavy bottoms fraction from the feedstream therein to produce a topped feedstream; (b) introducing the topped feedstream into the demethanizer column and removing methane therefrom to produce the enriched methane overhead stream and a first bottoms stream; (c) introducing the first bottoms stream into the carbon dioxide removal column and removing carbon dioxide therefrom to produce the enriched carbon dioxide overhead stream and a second bottoms stream; and (d) introducing the second bottoms stream into the stabilizer column and removing the light distillate fraction therefrom to produce an overhead stream containing the light distillate fraction, and, as a bottoms stream, the light oil stream having a predetermined carbon number range in the range of 3 to 6.

Claim 6

Process as in claim 1 comprising: (a) introducing a feedstream comprising methane, ethane, carbon dioxide, and a light oil component variable in composition, into the demethanizer column and removing methane therefrom to produce the enriched methane overhead stream and a first bottoms stream; (b) introducing the first bottoms stream into the carbon dioxide removal column and removing carbon dioxide therefrom to produce an enriched carbon dioxide overhead stream and a second bottoms stream; (c) introducing the second bottoms stream into the stabilizer column and removing the light distillate fraction therefrom to produce an overhead stream light distillate containing the fraction and a third bottoms stream, and (d) introducing at least a portion of the third bottoms stream into a topping distillation column and removing the heavy bottoms fraction therefrom to produce the light oil stream having a predetermined carbon number range in the range of 3 to 6.

Claim 7

Process for cryogenic distillative fractionation of a feedstream comprising methane, carbon dioxide, and an indigenous light oil component variable in composition, the process comprising: maintaining a predetermined carbon number range in a light lean oil stream while the hydrocarbon content of the feedstream varies by removing a first hydrocarbon fraction containing lower boiling point constituents in a stabilizer column and a second hydrocarbon fraction containing higher boiling point constituents in a topping distillation column from the feedstream to produce a light lean oil stream of predetermined average carbon number range by the steps of (a) introducing a feedstream comprising methane, carbon dioxide, and an indigenous light lean oil component variable in composition into the topping column and removing the second hydrocarbon fraction containing higher boiling point constituents from the feedstream therein to produce a topped feedstream; (b) introducing the topped feedstream into a first distillation column and removing methane therefrom to produce an enriched methane overhead stream and a first bottoms stream; (c) introducing the first bottoms stream into a second distillation column and removing carbon dioxide therefrom to produce an enriched carbon dioxide overhead stream and a second bottoms stream; (d) introducing the second bottoms stream into the stabilizer column and removing the first hydrocarbon fraction of lower boiling point constituents therefrom to produce an overhead stream enriched in the lower boiling point constituents and, as a bottoms stream, the light lean oil stream of predetermined average carbon number range; and returning at least a portion of the light lean oil stream of predetermined carbon number range to at least one of the first distillation column and the second distillation column.

Claim 8

Process for cryogenic distillative fractionation of a feedstream comprising methane, carbon dioxide, and an indigenous light oil component variable in composition, the process comprising: maintaining a predetermined carbon number range in a light lean oil stream while the hydrocarbon content of the feedstream varies by removing a first hydrocarbon fraction containing lower boiling point constituents in a stabilizer column and a second hydrocarbon fraction containing higher boiling point constituents in a topping distillation column from the feedstream to produce a light lean oil stream of predetermined average carbon number range by the steps of (a) introducing a feedstream comprising methane, carbon dioxide, and an indigenous light lean oil component variable in composition into the topping column and removing the second hydrocarbon fraction containing higher boiling point constituents from the feedstream therein to produce a topped feedstream; (b) introducing the topped feedstream into a first distillation column and removing methane therefrom to produce an enriched methane overhead stream and a first bottoms stream; (c) introducing the first bottoms stream into a second distillation column and removing carbon dioxide therefrom to produce an enriched carbon dioxide overhead stream and a second bottoms stream; (d) introducing the second bottoms stream into the stabilizer column and removing the first hydrocarbon fraction of lower boiling point constituents therefrom to produce an overhead stream enriched in the lower boiling point constituents and, as a bottoms stream, the light lean oil stream of predetermined average carbon number range; and returning at least a portion of the light lean oil stream of predetermined carbon number range to at least one of the first distillation column and the second distillation column.

Claim 9

Process as in claim 6 further comprising: (a) flashing the feedstream to produce a liquid fraction containing about all the second hydrocarbon fraction; and (b) introducing the liquid fraction into the topping column.

Claim 10

Process as in claim 6 further comprising: (a) chilling the feedstream to produce a chilled feedstream; (b) flashing the chilled feedstream to produce a vapor fraction and a liquid fraction containing about all the second hydrocarbon fraction; (c) heating the liquid fraction in indirect heat exchange relationship with the topped input stream to produce a heated input stream for the topping column and a cooled topped feedstream; and (d) introducing the heated input stream into the topping column.

Claim 11

Process as in claim 6 wherein the light lean oil stream of predetermined carbon number range comprises C 3 to C 6 alkane hydrocarbons and mixtures thereof.

Claim 12

Process as in claim 6 wherein the light lean oil stream of predetermined composition comprises C 4 to C 5 alkane hydrocarbons.

Claim 13

Process as in claim 6 wherein the light lean oil stream of predetermined carbon number range comprises C 4 alkane hydrocarbons.

Claim 14

Process for cryogenic distillative fractionation of a feedstream comprising methane, carbon dioxide, and an indigenous light oil component variable in composition, the process comprising: maintaining a predetermined carbon number range in a light lean oil stream while the hydrocarbon content of the feedstream varies by removing a first hydrocarbon fraction containing lower boiling point constituents in a stabilizer column and a second hydrocarbon fraction containing higher boiling point constituents in a topping distillation column from the feedstream to produce a light lean oil stream of predetermined carbon number range by the steps of (a) introducing a feedstream comprising methane, carbon dioxide, and an indigenous light lean oil component variable in composition, into a distillation column and removing methane therefrom to produce an enriched methane overhead stream and a bottoms stream; (b) introducing the first bottoms stream into a second distillation column and removing carbon dioxide therefrom to produce an enriched carbon dioxide overhead stream and a second bottoms stream; (c) introducing the second bottoms stream into the stabilizer column and removing the first hydrocarbon fraction containing lower boiling point constituents therefrom to produce an overhead stream enriched in the lower boiling point constituents and a third bottoms stream; (d) introducing a portion of the third bottoms stream into the topping distillation column to remove the second hydrocarbon fraction containing higher boiling point constituents from the third bottoms stream to produce the light lean oil stream of predetermined carbon number range; and returning at least a portion of the light lean oil stream of predetermined carbon number range to at least one of the first distillation column and the second distillation column.

Claim 15

Process for cryogenic distillative fractionation of a feedstream comprising methane, carbon dioxide, and an indigenous light oil component variable in composition, the process comprising: maintaining a predetermined carbon number range in a light lean oil stream while the hydrocarbon content of the feedstream varies by removing a first hydrocarbon fraction containing lower boiling point constituents in a stabilizer column and a second hydrocarbon fraction containing higher boiling point constituents in a topping distillation column from the feedstream to produce a light lean oil stream of predetermined carbon number range by the steps of (a) introducing a feedstream comprising methane, carbon dioxide, and an indigenous light lean oil component variable in composition, into a distillation column and removing methane therefrom to produce an enriched methane overhead stream and a bottoms stream; (b) introducing the first bottoms stream into a second distillation column and removing carbon dioxide therefrom to produce an enriched carbon dioxide overhead stream and a second bottoms stream; (c) introducing the second bottoms stream into the stabilizer column and removing the first hydrocarbon fraction containing lower boiling point constituents therefrom to produce an overhead stream enriched in the lower boiling point constituents and a third bottoms stream; (d) introducing a portion of the third bottoms stream into the topping distillation column to remove the second hydrocarbon fraction containing higher boiling point constituents from the third bottoms stream to produce the light lean oil stream of predetermined carbon number range; and returning at least a portion of the light lean oil stream of predetermined carbon number range to at least one of the first distillation column and the second distillation column.

Claim 16

Process as in claim 12 wherein the light lean oil stream of predetermined carbon number range comprises C 3 to C 6 alkane hydrocarbons and mixtures thereof.

Claim 17

Process as in claim 12 wherein the light lean oil stream of predetermined carbon number range comprises C 4 and C 5 alkane hydrocarbons.

Claim 18

Process as in claim 12 wherein the light lean oil stream of predetermined carbon number comprises C 4 alkane hydrocarbons.

Claim 19

Process as in either of claims 6 or 12 wherein the feedstream is a wellhead gas stream from a reservoir undergoing CO 2 miscible flooding.