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US4457953A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrode material

Assignee: Dow Chemical Co
•
Filing: 1983-01-10
•
Granted: 1984-07-03
•
Expires: 2003-01-10
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Abstract

Abstract A particle suitable for use as an electrode material comprising a substrate at least partially coated with an admixture of a hydrophobic material and an electrochemically active, electrically conductive catalyst. The invention includes a method for producing the coated particles.

Inventors

  • 👤 James A. McIntyre
  • 👤 Robert F. Phillips

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 18:10
CPC Classifications
C; C25; C25B; C25B1/00; C25B1/01; C25B1/02; C25B1/04; C25B11/00; C25B11/02; C25B11/04; C25B11/042; C25B11/043; C25B11/051; C25B11/073; C25B11/091; C25B11/095; C25B9/00; C25B9/40; C25B9/43; C25B9/70

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 65 words
A method for the production of coated particles suitable for use as an electrode material comprising: forming a fluid admixture of a particulated substrate, an electrochemically active, electrically conductive catalyst and a binder, and bonding the catalyst to the substrate by solidifying the fluid admixture, wherein said substrate is selected from the group of materials consisting of steel, iron, graphite, nickel, platinum, copper and silver.
Claim 2
Independent Claim 65 words
A method for the production of coated particles suitable for use as an electrode material comprising: forming a fluid admixture of a particulated substrate, an electrochemically active, electrically conductive catalyst and a binder, and bonding the catalyst to the substrate by solidifying the fluid admixture, wherein said substrate is selected from the group of materials consisting of steel, iron, graphite, nickel, platinum, copper and silver.
Claim 3
Dependent Claim 25 words
The method of claim 1 including forming the fluid admixture by heating the binder to a temperature at least as high as its softening temperature.
Claim 4
Dependent Claim 20 words
The method of claim 1 including forming the fluid admixture by dispersing the catalyst, binder and substrate in a liquid.
Claim 5
Dependent Claim 10 words
The method of claim 3 where the liquid is water.
Claim 6
Dependent Claim 17 words
The method of claim 1 including forming the fluid admixture by dissolving the binder in a solvent.
Claim 7
Dependent Claim 17 words
The method of claim 3 wherein bonding is accomplished by heating the admixture to evaporate the liquid.
Claim 8
Dependent Claim 17 words
The method of claim 5 wherein bonding is accomplished by heating the admixture to evaporate the solvent.
Claim 9
Dependent Claim 23 words
The method of claim 2 wherein bonding is accomplished by cooling the admixture to a temperature below the softening temperature of the binder.
Claim 10
Dependent Claim 11 words
The method of claim 1 wherein the catalyst is carbon black.
Claim 11
Dependent Claim 10 words
The method of claim 1 wherein the binder is polytetrafluoroethylene.
Claim 12
Dependent Claim 20 words
The method of claim 9 wherein the weight ratio of carbon black to binder is from about 4:1 to 1:4.
Claim 13
Dependent Claim 21 words
The method of claim 9 wherein the weight ratio of carbon black to binder is from about 1:1.5 to about 1.5:1.
Claim 14
Dependent Claim 12 words
The method of claim 1 including adding a surfactant to the admixture.
Claim 15
Dependent Claim 12 words
The method of claim 13 where the surfactant is a non-ionic surfactant.
Claim 16
Dependent Claim 13 words
The method of claim 1 wherein the catalyst is a peroxide decomposition catalyst.
Claim 17
Dependent Claim 22 words
The method of claim 15 wherein the volume ratio of peroxide decomposition catalyst to binder is from about 4:1 to about 1:4.
Claim 18
Dependent Claim 22 words
The method of claim 15 wherein the volume ratio of peroxide decomposition catalyst to binder is from about 1:1.5 to about 1.5:1.
Claim 19
Dependent Claim 16 words
The method of claim 9 including adding a second catalyst which is a peroxide decomposition catalyst.
Claim 20
Dependent Claim 35 words
The method of claim 18 wherein the total amount of catalyst in the admixture is about 1 to about 35 weight percent peroxide decomposition catalyst and about 65 to about 99 weight percent carbon black.
Claim 21
Dependent Claim 35 words
The method of claim 18 wherein the total amount of catalyst in the admixture is about 3 to about 10 weight percent peroxide decomposition catalyst and about 90 to about 97 weight percent carbon black.

References Cited (Backward Citations)

US4054687A Cited
US4043933A Cited
US4244793A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-07-03 1988-01-02 1988-07-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-07-03 1992-01-02 1992-07-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-07-03 1996-01-02 1996-07-03 $7700.00 Window Closed / Lapsed

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