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US4456657A Expired / Lapsed US ⏱️ 0.0 years remaining

Metal-clad laminate adapted for printed circuits

Assignee: Huntsman Advanced Materials Americas LLC
•
Filing: 1981-10-22
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Granted: 1984-06-26
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Expires: 2001-10-22
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Abstract

Abstract A metallized, laminated substrate well adapted for the production of printed circuits is comprised of: (A) an electrically insulating support element which comprises (a) a central core member comprising a major proportion by weight of a cellulosic or mica filler and a minor proportion by weight of a thermosetting resin, and (b) and (b') a pair of skin laminae coextensively secured to each face surface, respectively, of said central core (a) each of said skin laminae comprising a fibrous glass, asbestos or heat-stable synthetic polymer reinforcing filler, and a thermosetting resin impregnant, which thermosetting resin may either be the same as or different from the thermosetting resin comprising said central core member (a); and (B) an electrically conducting metal foil (c) coextensively adhered to the exposed face surface of one or the other of said skin laminae (b) or (b').

Inventors

  • 👤 Robert Cassat
  • 👤 Bruno Vignando

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 08:37
CPC Classifications
B; B32; B32B; B32B15/00; B32B15/14; B32B15/20; B32B5/00; B32B5/02; B32B5/022; H; H05; H05K; H05K1/00; H05K1/02; H05K1/03; H05K1/0313; H05K1/0353; H05K1/036; B32B2260/00; B32B2260/04; B32B2260/046; B32B2262/00; B32B2262/10; B32B2262/101; B32B2305/00; B32B2305/07; B32B2305/076; B32B2305/08; B32B2305/30; B32B2305/80; B32B2307/00; B32B2307/20; B32B2307/206; B32B2457/00; B32B2457/08; H05K1/0366; H05K2201/00; H05K2201/01; H05K2201/0137; H05K2201/0154; H05K2201/02; H05K2201/0203; H05K2201/0206; H05K2201/0209; H05K2201/0242; H05K2201/0245; H05K2201/0275; H05K2201/0284; H05K2201/0293; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31511; Y10T428/31515; Y10T428/31518; Y10T428/31522; Y10T428/31551; Y10T428/31623; Y10T428/31634; Y10T428/31652; Y10T428/31656; Y10T428/31659; Y10T428/31678; Y10T428/31681; Y10T428/31721; Y10T428/31855; Y10T428/3188; Y10T428/31942; Y10T428/31949; Y10T428/31971; Y10T428/31975

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 158 words
A metallized, laminated substrate consisting essentially of: (A) an electrically insulating support element which comprises (a) a central core member comprising a major proportion by weight of a cellulosic or mica filler and a proportion of less than 40% by weight of a thermosetting resin which is a polyimide resin or a mixture of polyimide resin and epoxy resin, said central core (a) being prepared by papermaking technique, and (b) and (b') a pair of skin laminae coextensively secured to each face surface, respectively, of said central core (a), each of said skin laminae comprising a fibrous glass, asbestos or heat-stable synthetic polymer reinforcing filler, and a thermosetting resin impregnant, which thermosetting resin may either be the same as or different from the thermosetting resin comprising said central core member (a); and (B) an electrically conducting metal foil (c) coextensively adhered to the exposed face surface of one or the other of said skin laminae (b) or (b').
Claim 2
Dependent Claim 158 words
A metallized, laminated substrate consisting essentially of: (A) an electrically insulating support element which comprises (a) a central core member comprising a major proportion by weight of a cellulosic or mica filler and a proportion of less than 40% by weight of a thermosetting resin which is a polyimide resin or a mixture of polyimide resin and epoxy resin, said central core (a) being prepared by papermaking technique, and (b) and (b') a pair of skin laminae coextensively secured to each face surface, respectively, of said central core (a), each of said skin laminae comprising a fibrous glass, asbestos or heat-stable synthetic polymer reinforcing filler, and a thermosetting resin impregnant, which thermosetting resin may either be the same as or different from the thermosetting resin comprising said central core member (a); and (B) an electrically conducting metal foil (c) coextensively adhered to the exposed face surface of one or the other of said skin laminae (b) or (b').
Claim 3
Dependent Claim 29 words
The metallized substrate as defined by claim 1, further comprising a second metal foil (c') coextensively adhered to the exposed face surface of the second of said skin laminae.
Claim 4
Dependent Claim 28 words
The metallized substrate as defined by claims 1 or 2, wherein the central core member (a) comprises 50 to 95% of the weight of the overall metallized substrate.
Claim 5
Dependent Claim 17 words
The metallized substrate as defined by claim 3, wherein said metal foil or foils are copper foils.
Claim 6
Dependent Claim 20 words
The metallized substrate as defined by claim 3, the filler which comprises said central core member (a) comprising mica splits.
Claim 7
Dependent Claim 12 words
A printed circuit comprising the metallized substrate as defined by claim 3.
Claim 8
Dependent Claim 13 words
The metallized substrate as defined by claim 3, said thermosetting resins being thermoset.
Claim 9
Dependent Claim 37 words
The metallized substrate as defined by claim 3, wherein, in the central core member (a), the proportion by weight of cellulosic or mica filler, relative to the combined weight filler + resin, ranges from 60% to 95%.
Claim 10
Dependent Claim 37 words
The metallized substrate as defined by claim 8, wherein, in the skin laminae (b) and (b'), the proportion by weight of reinforcing filler, relative to the combined weight reinforcing filler + resin, ranges from 20% to 90%.
Claim 11
Dependent Claim 27 words
The metallized substrate as defined by claim 3, wherein said resin comprising said skin laminae (b) and (b') is a phenolic, unsaturated polyester, epoxy, or polyimide resin.
Claim 12
Dependent Claim 15 words
The metallized substrate as defined by claim 10, wherein said resin comprises a thermosetting prepolymer.
Claim 13
Dependent Claim 48 words
The metallized substrate as defined by claim 11, wherein said resin comprising said central core member (a) is of the same type as that comprising said skin laminae (b) and (b'), and is a polyimide resin prepared by reacting an unsaturated dicarboxylic acid N,N'-bis-imide with a primary polyamine.
Claim 14
Dependent Claim 52 words
The metallized substrate as defined by claim 12, said polyimide resin being prepared by reacting an unsaturated dicarboxylic acid N,N'-bis-imide, a primary polyamine, and a comonomer selected from the group consisting of a mono-imide, a monomer comprising at least one CH 2 ═C< function, an unsaturated polyester, and a hydroxylated organosilicon compound.
Claim 15
Dependent Claim 40 words
The metallized substrate as defined by claim 13, said central core member (a) comprising a cellulosic filler, and said polyimide resin being prepared by reacting an unsaturated dicarboxylic acid N,N'-bis-imide with a primary polyamine and with a hydroxylated organosilicon compound.

References Cited (Backward Citations)

US4110147A Cited
US4317856A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-06-26 1987-12-26 1988-06-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-06-26 1991-12-26 1992-06-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-06-26 1995-12-26 1996-06-26 $7700.00 Window Closed / Lapsed

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