Commutator for flat motor

Claim 2

Commutator for a flat motor which includes fan-shaped brush contact pieces and connection pieces upraised from said brush contact pieces and kept electrically integral therewith wherein a plurality of segments made of conductive material are arranged in an annular form in a specified spaced apart relation in such a way as said connection pieces are positioned at an inner edge, said segments are insulated with each other by an insulator material, top ends of said connection pieces are bent to an inverted-U shape, their leading ends are buried in said insulator material, connection wires of an armature winding are pushed into slits made at the top ends of said connection pieces so as to connect the segments with the armature winding.

Claim 3

Commutator as set forth in claim 1 in which a width of the connection piece is kept constant.

Claim 4

Commutator as set forth in claim 1 in which an outer edge of the segment is formed with a part which projects upwardly into said insulator material to form an anti-slip off thereof.

Claim 5

Commutator as set forth in claim 1 in which said insulator material integrally extends into the space in the connection pieces formed by their inverted-U shape.

Claim 6

A commutator for a flat motor comprising: a hat-shaped member made of conductive material having a tubular central part and a flange part at a lower portion thereof, the top end part of said tubular part projecting inwardly and downwardly so as to form a tubular projection of of inverted U-shape; slits in a specified spaced apart relation in said tubular projection from its top end down to a surface of the flange, the number of said slits being such as to provide an odd number of connection pieces separated by the slits; a molded insulating resin material in which said material overlies said flange and extends up into said inverted U-shaped projection, both the bottom surface of the flange and upper portion of said tubular projection being exposed and the downwardly projecting end of said tubular projection being buried in said material; the flange part of the molded composite having radial slots in a specified spaced apart relation and complementary with said slits, which divide the conductive portion thereof into a plurality of discrete fan-shaped commutator segments each of which is electrically connected with a connection piece; and the top ends of said connection pieces having formed therein wire connection slits.

Claim 7

A commutator for a flat motor comprising: a hat-shaped member made of conductive material having a tubular central part and a flange part at a lower portion thereof, the top end part of said tubular part projecting inwardly and downwardly so as to form a tubular projection of of inverted U-shape; slits in a specified spaced apart relation in said tubular projection from its top end down to a surface of the flange, the number of said slits being such as to provide an odd number of connection pieces separated by the slits; a molded insulating resin material in which said material overlies said flange and extends up into said inverted U-shaped projection, both the bottom surface of the flange and upper portion of said tubular projection being exposed and the downwardly projecting end of said tubular projection being buried in said material; the flange part of the molded composite having radial slots in a specified spaced apart relation and complementary with said slits, which divide the conductive portion thereof into a plurality of discrete fan-shaped commutator segments each of which is electrically connected with a connection piece; and the top ends of said connection pieces having formed therein wire connection slits.

Claim 8

A commutator for a flat motor comprising a hat-shaped member of non-conducting material having an annular flange member and an upstanding tubular member unitary with said annular flange and projecting normally thereto; flat, fan-shaped segments of conductive material on the surface of said annular member opposite said tubular member and forming a flat, annular surface in which each segment is electrically-separated from each other segment to form a plurality of commutator segments; a connector piece of conductive material extending from the inner end of each said segment through said annular flange, and then cross-wise and down in an inverted U-shape; each said connector piece having a slit therein extending through the bight of the U-shape into said non-conducting material for receiving connecting wires from an armature winding.

Claim 9

A commutator for a flat motor comprising a hat-shaped member of non-conducting material having an annular flange member and an upstanding tubular member unitary with said annular flange and projecting normally thereto; flat, fan-shaped segments of conductive material on the surface of said annular member opposite said tubular member and forming a flat, annular surface in which each segment is electrically-separated from each other segment to form a plurality of commutator segments; a connector piece of conductive material extending from the inner end of each said segment through said annular flange, and then cross-wise and down in an inverted U-shape; each said connector piece having a slit therein extending through the bight of the U-shape into said non-conducting material for receiving connecting wires from an armature winding.

Claim 10

A commutator of claim 6, in which the ends of said connector pieces extend down into and are anchored in said annular flange.

Claim 11

A commutator of claim 6, in which the outer end of each of said flat, fan-shaped segments has a portion imbedded in said non-conducting material.

Claim 12

A commutator according to claim 6, in which the space between said flat segments is free of said non-conducting material.