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US4451041A Expired / Lapsed US ⏱️ 0.0 years remaining

Golf club head and a method for manufacturing the same

Assignee: Mizuno Corp
•
Filing: 1983-02-04
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Granted: 1984-05-29
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Expires: 2003-02-04
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Abstract

Abstract A golf club head comprises a shell of carbon fiber reinforced plastic, a polyulethane core embedded in the shell, a metal sole member having pointed pins extending through the shell into the core to position and retaining the core in the shell and an upwardly converging neck reinforcement embedded in the neck portion of the shell.

Inventors

  • 👤 Keijiro Hayashi
  • 👤 Toshimi Awano
  • 👤 Masayuki Yoshikawa
  • 👤 Kouzou Yazawa
  • 👤 Takashi Ito

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 03:01
CPC Classifications
A; A63; A63B; A63B53/00; A63B53/04; A63B53/0466; A63B60/00; A63B2209/00; A63B2209/02; A63B2209/023; A63B53/0433; Y; Y10; Y10S; Y10S273/00; Y10S273/08

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 83 words
A golf club head comprising a shell of carbon fiber reinforced plastic comprising carbon short fibers impregnated with synthetic resin, a core embedded in said shell to reduce the head weight, a metal sole member positioned on the bottom of said shell and having a plurality of pins extending from the inner surface thereof through said shell into said core to position and retain said core in said shell and an upwardly converging neck reinforcement embedded in the neck portion of said shell.
Claim 2
Dependent Claim 83 words
A golf club head comprising a shell of carbon fiber reinforced plastic comprising carbon short fibers impregnated with synthetic resin, a core embedded in said shell to reduce the head weight, a metal sole member positioned on the bottom of said shell and having a plurality of pins extending from the inner surface thereof through said shell into said core to position and retain said core in said shell and an upwardly converging neck reinforcement embedded in the neck portion of said shell.
Claim 3
Dependent Claim 27 words
A golf club head as claimed in claim 1 wherein said metal sole member includes a sole portion and a side portion formed integrally with each other.
Claim 4
Dependent Claim 26 words
A golf club head as claimed in claim 1 wherein said metal sole member is in the form of a plate with the side portion omitted.
Claim 5
Dependent Claim 19 words
A golf club head as claimed in claim 1 wherein said pins are formed integrally with said sole member.
Claim 6
Dependent Claim 29 words
A golf club head as claimed in claim 4 wherein said pins comprise flanged pointed pins threadedly secured to sockets formed on the inner surface of said sole member.
Claim 7
Dependent Claim 24 words
A golf club head as claimed in claim 1 wherein said upwardly converging reinforcement comprises a fabric of carbon fibers impregnated with synthetic resin.
Claim 8
Dependent Claim 30 words
A golf club head as claimed in claim 6 wherein said reinforcement comprises an upwardly tapered core and a fabric of carbon fibers impregnated with synthetic and surrounding said core.
Claim 9
Dependent Claim 15 words
A golf club head as claimed in claim 1 wherein said core is of polyulethane.
Claim 10
Independent Claim 136 words
A method for manufacturing a golf club head comprising steps of positioning a sole member in a lower mold half, said sole member being provided a plurality of pins projecting upwardly of the inner surface thereof, charging in said mold half carbon fiber reinforced plastic comprising carbon short fibers impregnated with synthetic resin to form a lower shell, positioning a polyulethane core on said lower shell by penetrating said pins thereinto, positioning on said lower shell adjacent the neck portion of the head an upwardly converging reinforcement fitted over a mandrel, depositing the carbon fiber reinforced plastic on said lower shell to cover said core and said reinforcement on said lower shell and to form an upper shell and positioning an upper mold half on said lower mold half to conduct the molding operation under pressure.
Claim 11
Independent Claim 136 words
A method for manufacturing a golf club head comprising steps of positioning a sole member in a lower mold half, said sole member being provided a plurality of pins projecting upwardly of the inner surface thereof, charging in said mold half carbon fiber reinforced plastic comprising carbon short fibers impregnated with synthetic resin to form a lower shell, positioning a polyulethane core on said lower shell by penetrating said pins thereinto, positioning on said lower shell adjacent the neck portion of the head an upwardly converging reinforcement fitted over a mandrel, depositing the carbon fiber reinforced plastic on said lower shell to cover said core and said reinforcement on said lower shell and to form an upper shell and positioning an upper mold half on said lower mold half to conduct the molding operation under pressure.

References Cited (Backward Citations)

US1515390A Cited
US1638916A Cited
US3266805A Cited
US3692306A Cited
US3843122A Cited
US4076254A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-05-29 1987-11-28 1988-05-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-05-29 1991-11-28 1992-05-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-05-29 1995-11-28 1996-05-29 $7700.00 Window Closed / Lapsed

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