Abstract The invention provides a method and a device for mass-producing a magnetic recording medium which has excellent wear and corrosion resistance and uniform quality along the longitudinal and transverse directions of an elongated base body, wherein the elongated base body in a vacuum chamber is fed to continuously deposit a ferromagnetic material thereon, while a gas is sprayed in the vicinity of an incident angle control section of a mask for controlling an angle of incidence of a vapor flow from a vapor source to the elongated base body. The angle of incidence is kept constant to prevent deposition of the vapor material on the incident angle control section, and simultaneously, a uniform oxide film is formed on the ferromagnetic layer using a gas containing oxygen.
A method for manufacturing a magnetic recording medium comprising the step of depositing a ferromagnetic material on a polymeric base body which is moved along a cooling support body in a vacuum chamber using an incident angle control mask for controlling a vapor flow, while spraying a gas from the vicinity of an incident angle control portion of said mask.
Claim 2
Independent Claim
60 words
A method for manufacturing a magnetic recording medium comprising the step of depositing a ferromagnetic material on a polymeric base body which is moved along a cooling support body in a vacuum chamber using an incident angle control mask for controlling a vapor flow, while spraying a gas from the vicinity of an incident angle control portion of said mask.
Claim 3
Dependent Claim
14 words
A method according to claim 1, wherein said gas which is sprayed contains oxygen.
Claim 4
Dependent Claim
51 words
A method according to claim 2, wherein deposition is performed to satisfy an inequality Q>10Q' where Q is an amount of gas containing at least oxygen which is supplied to said vacuum chamber, and Q' is a sum of the amounts of released gas and leakage air from said vacuum chamber.
Claim 5
Independent Claim
92 words
A device for manufacturing a magnetic recording medium, comprising: a support body for cooling and supporting a polymeric base body which is being moved therealong; a vapor source for depositing a ferromagnetic material on said polymeric base body which is being moved along said support body; and an incident angle control mask for controlling an angle of incidence of a vapor flow from said vapor source to said polymeric base body; wherein gas spray nozzles are formed in the vicinity of an incident angle control section of said incident angle control mask.
Claim 6
Independent Claim
92 words
A device for manufacturing a magnetic recording medium, comprising: a support body for cooling and supporting a polymeric base body which is being moved therealong; a vapor source for depositing a ferromagnetic material on said polymeric base body which is being moved along said support body; and an incident angle control mask for controlling an angle of incidence of a vapor flow from said vapor source to said polymeric base body; wherein gas spray nozzles are formed in the vicinity of an incident angle control section of said incident angle control mask.