Emulsion explosive composition

Claim 2

A water-in-oil emulsion explosive composition which comprises a discontinuous aqueous phase comprising at least one oxygen-releasing salt, a continuous water-immiscible organic phase comprising sump oil, and an emulsifying agent.

Claim 3

An emulsion explosive composition according to claim 1 wherein said oxygen-releasing salt is selected from the group consisting of the alkali metal, alkaline earth metal and the ammonium, nitrates, chlorates and perchlorates, and mixtures thereof.

Claim 4

An emulsion explosive composition according to claim 1 or claim 2 wherein said oxygen-releasing salt is selected from the group consisting of ammonium nitrate, sodium nitrate, calcium nitrate and mixtures thereof.

Claim 5

An emulsion explosive composition according to any one of claims 1 to 3 inclusive wherein the oxygen-releasing salt component comprises from 60 to 95% by weight of the total composition.

Claim 6

An emulsion explosive composition according to any one of claims 1 to 4 inclusive wherein said continuous water-immiscible organic phase comprises in addition to said sump oil at least one further water-immiscible organic fuel.

Claim 7

An emulsion explosive composition according to claim 5 wherein said further water-immiscible organic fuel is selected from the group consisting of fuel oil, diesel oil, distillate, furnace oil, kerosene, naphtha, waxes, paraffin oil, benzene, toluene, xylenes, asphaltic materials, polymeric oils, animal oils, fish oils and mixtures thereof.

Claim 8

An emulsion explosive composition according to claim 5 or claim 6 wherein said further water-immiscible organic fuel is selected from the group consisting of fuel oil, diesel oil, distillate, furnace oil, waxes and paraffin oil.

Claim 9

An emulsion explosive composition according to any one of claims 1 to 7 inclusive wherein said continuous water-immiscible organic phase comprises from 2 to 15% by weight of the total composition.

Claim 10

An emulsion explosive composition according to any one of claims 1 to 8 inclusive wherein said emulsifying agent is selected from the group consisting of alcohol alkoxylates, phenol alkoxylates, poly(oxyalkylene) glycols, poly(oxyalkylene) fatty acid esters, amine alkoxylates, fatty acid esters of sorbitol and glycerol, fatty acid salts, sorbitan esters, poly(oxyalkylene) sorbitan esters, fatty amine alkoxylates, poly(oxyalkylene)glycol esters, fatty acid amides, fatty acid amide alkoxylates, fatty amines, quaternary amines, alkyloxazolines, alkenyloxazolines, imidazolines, alkylsulfonates, alkylarylsulfonates, alkylsulfosuccinates, alkylphosphates, alkenylphosphates, phosphate esters, lecithin, copolymers of poly(oxyalkylene) glycols and poly(12-hydroxystearic acid), and mixtures thereof.

Claim 11

An emulsion explosive composition according to claim 9 wherein said emulsifying agent is selected from the group consisting of 2-alkyl-4,4'-bis(hydroxymethyl)oxazolines, 2-alkenyl-4,4'-bis(hydroxymethyl)oxazolines, the fatty acid esters of sorbitol, lecithin, copolymers of poly(oxyalkylene) glycols and poly(12-hydroxystearic acid), and mixtures thereof.

Claim 12

An emulsion explosive composition according to claim 9 or claim 10 wherein said emulsifying agent is selected from the group consisting of sorbitan monooleate, sorbitan sesquioleate, 2-oleyl-4,4'-bis(hydroxymethyl)oxazoline, a mixture of sorbitan sesquioleate, lecithin and a copolymer of poly(oxyalkylene)glycol and poly(12-hydroxystearic acid), and mixtures thereof.

Claim 13

An emulsion explosive composition according to any one of claims 1 to 11 inclusive wherein said emulsifying agent comprises from 0.1 to 2.0% by weight of the total composition.

Claim 14

An emulsion explosive composition according to any one of claims 1 to 12 inclusive wherein said aqueous phase comprises from 2 to 30% by weight of the total composition.

Claim 15

An emulsion explosive composition according to any one of claims 1 to 13 inclusive comprising a density reducing agent.

Claim 16

An emulsion explosive composition according to claim 14 wherein said density reducing agent is selected from the group consisting of fine gas bubbles, small glass or plastic hollow spheres or microballoons, porous particles, and mixtures thereof.

Claim 17

An explosive composition according to claim 14 or claim 15 wherein sufficient density reducing agent is used to give a composition having a density in the range from 0.9 to 1.4 g/cc.

Claim 18

An explosive composition according to any one of claims 1 to 16 inclusive which comprises a secondary fuel material.

Claim 19

An explosive composition according to claim 17 wherein said secondary fuel material is selected from: finely divided solids selected from the group consisting of sulfur, aluminium, gilsonite, coke, charcoal, carbon black, abietic acid, glucose, dextrose, starch, nut meal, grain meal, wood pulp and mixtures thereof; water-miscible organic liquids selected from alcohols, glycols, amines, and mixtures thereof; and mixtures thereof.

Claim 20

An emulsion explosive composition according to claim 17 or claim 18 wherein said secondary fuel is finely divided aluminium.

Claim 21

An emulsion explosive composition according to any one of claims 17 to 19 inclusive wherein said secondary fuel comprises up to 30% by weight of the total composition.

Claim 22

A process for the preparation of an emulsion explosive composition which comprises a discontinuous aqueous phase comprising at least one oxygen-releasing salt, a continuous water-immiscible organic phase comprising sump oil and an emulsifying agent, which process comprises: (a) dissolving said oxygen-releasing salts in water at a temperature above the fudge point of the aqueous salt solution; (b) combining said aqueous salt solution, said water-immiscible organic phase and said emulsifying agent with rapid mixing to form a water-in-oil emulsion; (c) mixing until the emulsion is uniform; and (d) optionally mixing into the emulsion any solid ingredients and/or density reducing agents.

Claim 23

A process for the preparation of an emulsion explosive composition which comprises a discontinuous aqueous phase comprising at least one oxygen-releasing salt, a continuous water-immiscible organic phase comprising sump oil and an emulsifying agent, which process comprises: (a) dissolving said oxygen-releasing salts in water at a temperature above the fudge point of the aqueous salt solution; (b) combining said aqueous salt solution, said water-immiscible organic phase and said emulsifying agent with rapid mixing to form a water-in-oil emulsion; (c) mixing until the emulsion is uniform; and (d) optionally mixing into the emulsion any solid ingredients and/or density reducing agents.

Claim 24

An emulsion explosive composition as defined according to any one of claims 1 to 20 inclusive substantially as herein described with reference to any one of Examples 1, 3 to 6, 8 and 10 to 20 inclusive.

Claim 25

A process according to claim 21 substantially as herein described with reference to any one of Examples 1, 3 to 6, 8 and 10 to 20 inclusive.