Structural fat and method for making same

Claim 2

A structural fat consisting essentially of: (i) from about 3 to about 9% by weight SSS triglycerides; (ii) from about 35 to about 46% by weight SOS triglycerides; (iii) from about 6 to about 12% by weight SSO triglycerides; and (iv) from about 23 to about 29.5% by weight SOO/SLS triglycerides; wherein S=saturated C 16 or C 18 fatty acid residue, O=oleic acid residue and L=linoleic acid residue; said fat having a weight ratio of P:St acid residues attached to the glycerides of about 8.5 or more and a weight ratio of O:L acid residues of about 3.5 or more, wherein P=palmitic, St=stearic, O=oleic and L=linoleic; said fat having: (a) a Solid Fat Content of: (i) from about 67 to about 80% at 50° F.; (ii) from about 31 to about 58% at 70° F.; (iii) from about 12 to about 39% at 80° F.; (iv) from about 4 to about 18% at 92° F.; and (v) about 7% or less at 105° F.; and (b) a Carbon Number Profile of: (i) from about 5 to about 12% by weight C48 triglycerides; (ii) from about 40 to about 55% by weight C50 triglycerides; (iii) from about 23 to about 35% by weight C52 triglycerides; and (iv) from about 5 to about 10% by weight C54 triglycerides.

Claim 3

A fat according to claim 1 having a Carbon Number Profile of: (i) from about 7.5 to about 9.5% by weight of C48 triglycerides; (ii) from about 43 to about 50% by weight C50 triglycerides; (iii) from about 26 to about 33% by weight C52 triglycerides; (iv) from about 7 to about 9% by weight C54 triglycerides.

Claim 4

A fat according to claim 1 having a Solid Fat Content of: (i) from about 71 to about 77% at 50° F.; (ii) from about 33 to about 48% at 70° F.; (iii) from about 18 to about 28% at 80° F.; (iv) from about 6 to about 13% at 92° F.; and (v) about 3% or less at 105° F.

Claim 5

A fat according to claim 3 having a positional isomer triglyceride composition of: (i) from about 4 to about 7% by weight SSS triglycerides; (ii) from about 35 to about 46% by weight SOS triglycerides; (iii) from about 7.7 to about 10.2% by weight SSO triglycerides; and (iv) from about 23 to about 29.5% by weight SOO/SLS triglycerides.

Claim 6

A fat according to claim 4 wherein the ratio of P:St is from about 9 to about 10 and the ratio of O:L is from about 4 to about 5.

Claim 7

A fat according to claim 5 having a Fatty Acid Content of: (i) from about 47.5 to about 54% by weight palmitic acid residues; (ii) from about 4.5 to about 5.5% by weight stearic acid residues; (iii) from about 34 to about 38% by weight oleic acid residues; and (iv) from about 6.5 to about 9.5% by weight linoleic acid residues.

Claim 8

A fat according to claim 4 having an iodine value (IV) of from about 39 to about 47.

Claim 9

A fat according to claim 7 having an IV of from about 42 to about 47.

Claim 10

A fat according to claim 1 having a Fatty Acid Content of: (i) from about 44 to about 55% by weight palmitic acid residues; (ii) from about 4.5 to about 5.5% by weight stearic acid residues; (iii) from about 31 to about 40% by weight oleic acid residues; and (iv) from about 6 to about 9.5% by weight linoleic acid residues.

Claim 11

A solventless method for fractionating palm oil to obtain a structural fat, which comprises the steps of: (1) heating whole palm oil having an iodine value of from about 50 to about 55 to a temperature of from about 140° F. to about 170° F. until essentially crystal free; (2) slowly cooling the heated palm oil to a temperature of from about 75° to about 95° F.; (3) maintaining the palm oil at a temperature of from about 75° to about 95° F. for at least 10 hours to permit crystallization of a first solid fraction having an iodine value of from about 42 to about 47; (4) separating the first solid fraction from a first liquid fraction having an iodine value of from about 56 to about 61; (5) heating the first liquid fraction to a temperature of from about 140° F. to about 170° F. until essentially crystal free; (6) slowly cooling the heated first liquid fraction to a temperature of from about 60° to about 75° F.; (7) maintaining the first liquid fraction at a temperature of from about 60° to about 75° F. for at least 12 hours to permit crystallization of a second solid fraction having an iodine value of from about 39 to about 47; and (8) separating the second solid fraction from a second liquid fraction to yield a separated second solid fraction as the structural fat.

Claim 12

A solventless method for fractionating palm oil to obtain a structural fat, which comprises the steps of: (1) heating whole palm oil having an iodine value of from about 50 to about 55 to a temperature of from about 140° F. to about 170° F. until essentially crystal free; (2) slowly cooling the heated palm oil to a temperature of from about 75° to about 95° F.; (3) maintaining the palm oil at a temperature of from about 75° to about 95° F. for at least 10 hours to permit crystallization of a first solid fraction having an iodine value of from about 42 to about 47; (4) separating the first solid fraction from a first liquid fraction having an iodine value of from about 56 to about 61; (5) heating the first liquid fraction to a temperature of from about 140° F. to about 170° F. until essentially crystal free; (6) slowly cooling the heated first liquid fraction to a temperature of from about 60° to about 75° F.; (7) maintaining the first liquid fraction at a temperature of from about 60° to about 75° F. for at least 12 hours to permit crystallization of a second solid fraction having an iodine value of from about 39 to about 47; and (8) separating the second solid fraction from a second liquid fraction to yield a separated second solid fraction as the structural fat.

Claim 13

A method according to claim 10 wherein the whole palm oil of step (1) and the first liquid fraction of step (5) are heated to a temperature of at least 140° F. for at least about 0.5 hours.

Claim 14

A method according to claim 11 wherein the temperature during steps (1) and (5) is from about 150° to about 170° F.

Claim 15

A method according to claim 11 wherein the heated palm oil of step (2) and the heated first liquid fraction of step (6) are cooled at a rate of about 20° F./hr. or less.

Claim 16

A method according to claim 13 wherein the cooling rate of steps (2) and (6) is about 10° F./hr. or less.

Claim 17

A method according to claim 11 wherein step (3) comprises maintaining the cooled palm oil at a temperature of from about 75° to about 95° F. for at least about 48 hours.

Claim 18

A method according to claim 15 wherein the temperature of step (2) is from about 80° to about 85° F.

Claim 19

A method according to claim 11 wherein step (7) comprises maintaining the cooled first liquid fraction at a temperature of from about 60° to about 75° F. for at least about 24 hours.

Claim 20

A method according to claim 17 wherein the maintenance time in step (7) is at least about 48 hours.

Claim 21

A method according to claim 11 wherein step (7) comprises: (a) holding the cooled first liquid fraction at a temperature of from about 70° to about 75° F. for at least about 5 hours; (b) cooling the held fraction to a temperature of from about 60° to about 65° F. for at least about 5 hours; and (c) slowly heating the held and cooled fraction to a temperature of from about 70° to about 75° F. for at least about 5 hours.

Claim 22

A method according to claim 19 wherein step (3) comprises holding the cooled palm oil at a temperature of from about 75° to about 95° F. for at least about 48 hours and wherein the holding time for each of substeps (a) to (c) of step (7) is at least about 24 hours.

Claim 23

A method according to claim 10 wherein the second solid fraction has an iodine value of from about 39 to about 47.

Claim 24

A method according to claim 21 wherein the second liquid fraction has an iodine value of from about 58 to about 63.