Energy-saving distillative separation using low-temperature heat input

Claim 2

In a method for the distillation of a feed stream in a distillative column containing vapor-liquid contact devices into an enriched overhead product stream and an enriched bottom product stream, and which includes introducing an additive into the column, to provide a relatively uniform constant temperature zone in said column above the feed inlet of the feed stream, the zone characterized by being more uniform in temperature than the temperature zone in the absence of said additive, the improvement which comprises: (a) extracting heat from the upper portion of the uniform temperature zone; and (b) introducing heat into the lower portion of the uniform temperature zone, the heat introduced approximately at or above the feed inlet of the feed stream to said distillative column, to reduce the energy requirements of the distillation, the extracting and introducing of heat carried out by an indirect heat exchange system.

Claim 3

The method of claim 1 wherein the feed stream comprises methane, acid gas components, nitrogen and C 2 + alkanes.

Claim 4

The method of claim 1 wherein the feed stream comprises carbon dioxide and C 2 + alkanes, and wherein the enriched overhead product stream is enriched in carbon dioxide and wherein the enriched bottom product stream is enriched in C 2 + alkanes and the additive.

Claim 5

The method of claim 1 wherein the feed stream comprises a mixture of carbon dioxide, hydrogen sulfide and hydrocarbons, and wherein the enriched overhead product stream comprises a carbon-dioxide-enriched fraction and wherein the enriched bottom product stream comprises a hydrogen-sulfide-enriched fraction.

Claim 6

The method of claim 1 wherein the distillative column includes a plurality of trays or packing devices, or a combination thereof.

Claim 7

The method of claim 1 wherein the additive comprises a liquid C 3 -C 6 alkane.

Claim 8

The method of claim 1 wherein the additive comprises a liquid butane.

Claim 9

The method of claim 1 wherein the relatively uniform constant temperature zone in said column has a temperature difference, from the top to the bottom of the zone, of approximately 20° F. or less.

Claim 10

The method of claim 1 wherein the temperature of the upper portion of the relatively uniform temperature zone ranges from about 10° F. to 30° F.

Claim 11

The method of claim 1 wherein the temperature of the bottom of the relatively uniform temperature zone ranges from about 15° F. to 35° F.

Claim 12

The method of claim 1 which includes providing a reboiler for reboiling of the enriched bottom product and recycling a portion of the reboiled enriched bottom product to the bottom of the distillative column, and employing a condenser to condense at least partially the enriched overhead product stream and to recycle a portion of the condensed overhead product stream to the top of said distillative column, and providing a cooler to cool the additive stream introduced into the column, and integrating the extraction of heat from the upper portion of the temperature zone and the introduction of heat into the lower portion of the temperature zone with the condenser or reboiler.

Claim 13

The method of claim 1 wherein said distillative column is maintained at a pressure of from about 200 to 600 psi.

Claim 14

The method of claim 1 wherein the temperature difference within the column is not greater than about 350° F.

Claim 15

The method of claim 1 which includes employing a heat pump to extract heat from the upper portion of the temperature zone and to introduce all or substantially all of the heat so extracted by the heat pump into the lower end of the uniform temperature zone.

Claim 16

The method of claim 1 which includes introducing the heat into the lower portion of the uniform temperature zone in an amount approximately equal to the heat extracted from the upper portion of the uniform temperature zone.

Claim 17

The method of claim 1 which includes introducing the heat into the lower portion of the uniform temperature zone at a point extending from about the feed inlet to a point of approximately five stages above the feed inlet.

Claim 18

The method of claim 1 which includes introducing from about 1 mm BTU/hr to 20 mm BTU/hr per 1000 mols per hour of feed to the lower portion of the distillative column.

Claim 19

The method of claim 1 wherein the said column has a relatively low temperature zone of less than about 10° F. above the constant temperature zone and a relatively high temperature zone of over about 60° F. below the constant temperature zone.

Claim 20

The method of claim 1 wherein the overall temperature difference within the column varies from about 300° F. to 400° F. and the uniform temperature zone occupying a major portion of the column.

Claim 21

The method of claim 1 where the uniform constant temperature zone comprises from about twenty to fifty trays.

Claim 22

In a method for the distillation of a feed stream containing carbon dioxide and C 2 + alkanes in a distillative column, containing a plurality of vapor-liquid contact devices therein, into an enriched carbon-dioxide overhead product stream and into an enriched C 2 + bottom product stream, and which includes introducing a liquid C 3 -C 6 alkane additive into the distillative column above the feed inlet of the feed stream, to provide a relatively uniform constant temperature zone in the column, the upper and lower portions of the zone not varying in temperature greater than about 10° F., the improvement which comprises: (a) extracting heat from the upper portion of the uniform temperature zone; and (b) introducing substantially all of the heat so extracted into the lower portion of the uniform temperature zone, the heat introduced approximately at or above the feed inlet of the feed stream to said column, to reduce the energy requirement of the distillation, the extracting and introducing of heat carried out by an indirect heat exchange system.

Claim 23

In a method for the distillation of a feed stream containing carbon dioxide and C 2 + alkanes in a distillative column, containing a plurality of vapor-liquid contact devices therein, into an enriched carbon-dioxide overhead product stream and into an enriched C 2 + bottom product stream, and which includes introducing a liquid C 3 -C 6 alkane additive into the distillative column above the feed inlet of the feed stream, to provide a relatively uniform constant temperature zone in the column, the upper and lower portions of the zone not varying in temperature greater than about 10° F., the improvement which comprises: (a) extracting heat from the upper portion of the uniform temperature zone; and (b) introducing substantially all of the heat so extracted into the lower portion of the uniform temperature zone, the heat introduced approximately at or above the feed inlet of the feed stream to said column, to reduce the energy requirement of the distillation, the extracting and introducing of heat carried out by an indirect heat exchange system.

Claim 24

The method of claim 21 which includes employing a heat pump to extract the heat from the upper portion and to introduce the heat into the lower portion of the temperature zone.

Claim 25

The method of claim 21 which includes extracting the heat from the upper portion of the temperature zone, to reduce the temperature of the upper portion of the temperature zone not greater than about 10° F., and introducing the heat into the lower portion of the temperature zone to increase the temperature not greater than 10° F.

Claim 26

The method of claim 21 wherein the feed stream includes hydrogen sulfide and the enriched bottom product stream is enriched in hydrogen sulfide and contains the liquid additive.