Electrical self-purification ignition plug

Claim 2

An electrical self-purification ignition plug comprising a porcelain insulator ignition leg provided with a conical depression at its end surface opposed to a grounded electrode, and a center electrode exposed to the base surface of said conical depression and made integral with said porcelain insulator, said center electrode being formed of a filling material consisting of an electrode material consisting essentially of mixed powder of Pt, Pd, Al 2 O 3 and Fe-Ni-Cr alloy and made integral with said porcelain insulator by firing at a temperature on the order of 1,600° C. in an air atmosphere.

Claim 3

An electrical self-purification ignition plug comprising a porcelain insulator ignition leg provided with a conical depression at its end surface opposed to a grounded electrode, and a center electrode exposed to the base surface of said conical depression and made integral with said porcelain insulator, said center electrode being composed of a metal chip formed of a metal selected from the group consisting of Ni, Ni base alloy and Au-Pd alloy and made integral with said porcelain insulator by hot pressing at a softening temperature of said metal chip.

Claim 4

An electrical self-purification ignition plug comprising a porcelain insulator ignition leg provided with a conical depression at its end surface opposed to a grounded electrode, and a center electrode exposed to the base surface of said conical depression and made integral with said porcelain insulator, said center electrode being composed of a metal chip formed of a metal selected from the group consisting of Ni, Ni base alloy and Au-Pd alloy and made integral with said porcelain insulator by hot pressing at a softening temperature of said metal chip.

Claim 5

An electrical self-purification ignition plug of wide heat range type, comprising a porcelain insulator ignition leg, a center electrode, a main body metal fitting and a grounded electrode, said porcelain insulator ignition leg being provided with a conical depression at an end surface thereof which is opposed to said grounded electrode, said porcelain insulator ignition leg being spaced from an inner surface of said main body metal fitting by an annular space sufficiently large to permit free flow of combustion gas therethrough, and said center electrode being exposed to a base surface of said conical depression without protruding from said conical depression and made integral with said porcelain insulator at least in the area of said conical depression to prevent hot spots and thereby avoid preignition.

Claim 6

An electrical self-purification ignition plug of wide heat range type, comprising a porcelain insulator ignition leg, a center electrode, a main body metal fitting and a grounded electrode, said porcelain insulator ignition leg being provided with a conical depression at an end surface thereof which is opposed to said grounded electrode, said porcelain insulator ignition leg being spaced from an inner surface of said main body metal fitting by an annular space sufficiently large to permit free flow of combustion gas therethrough, and said center electrode being exposed to a base surface of said conical depression without protruding from said conical depression and made integral with said porcelain insulator at least in the area of said conical depression to prevent hot spots and thereby avoid preignition.

Claim 7

The ignition plug according to claim 3, wherein said center electrode is formed of a filling material consisting of an electrode material and made directly integral with said porcelain insulator by firing.

Claim 8

The ignition plug according to claim 3, wherein said center electrode is composed of a metal chip and is made integral with said porcelain insulator by high temperature sealing of said metal chip directly to said porcelain insulator.

Claim 9

The ignition plug according to claim 3, wherein the center electrode is made integral with the porcelain insulator by hot pressing the center electrode from the interior of the porcelain body against a lower mold engaged with the exterior of said end surface of the ignition leg.