US4438705A — Incinerator with two reburn stages, and, optional…

Claim 1

Independent Claim 631 words

An incinerator system for bulk refuse and hydrocarbon-containing liquids comprising: (A) an enclosed main combustion chamber having: (1) a first inlet opening for the introduction of solid bulk refuse; and (2) a first outlet opening for the egress of the gaseous products of combustion from said main combustion chamber; (B) a first reburn chamber having: (1) a second inlet opening coupled to and in fluid communication with said first outlet opening; (2) a second outlet opening for the egress of the gaseous products of combustion from said first chamber; (3) burner means, located in proximity to said second inlet opening, for burning a fuel in said first chamber, said burner means having a high and a low setting and, when in its high setting, burning more fuel than when in its low setting; (4) a first plurality of jets extending into said first reburn chamber, said jets extending at least about half of the distance from said second inlet opening to said second outlet opening; and (5) first oxygenating means, coupled to said first plurality of jets, for introducing an oxygen-containing gas through said first plurality of jets into said first reburn chamber, said first oxygenating means having a high and a low setting and, when in its high setting, introducing a greater volume of gas through said jets than when in its low setting; (C) a second reburn chamber having: (1) a third inlet opening coupled to and in fluid communication with said second outlet opening; (2) a third outlet opening for the egress of the gaseous products of combustion from said second chamber, (3) a second plurality of jets extending into said second reburn chamber, said jets extending at least about half of the distance from said third inlet opening to said third outlet opening; and (4) second oxygenating means, coupled to said second plurality of jets, for introducing an oxygen-containing gas through said second plurality of jets into said second chamber, said second oxygenating means having a high and a low setting and, when in its high setting, introducing a greater volume of gas through said second plurality of jets than when in its low setting; (D) first sensing means, located in proximity to said first reburn chamber, for determining a temperature within said first reburn chamber; (E) first control means, coupled to said first oxygenating means and to said first sensing means, for, when the temperature determined by said first sensing means is above a first predetermined set point, placing said first oxygenating means in its high setting and, when the temperature determined by said first sensing means is below said first set point, placing said first oxygenating means in its low setting; (F) second sensing means, located in proximity to said first reburn chamber, for determining a temperature within said first reburn chamber; (G) second control means, coupled to said burner means and to said second sensing means, for, when the temperature determined by said second sensing means is above a second predetermined set point, placing said burner means in its low setting and, when the temperature determined by said second sensing means is below a third predetermined set point which is not higher than said second set point, placing said burner means in its high setting; (H) third sensing means, located in proximity to said second reburn chamber, for determining a temperature within said second reburn chamber; and (I) third control means, coupled to said third sensing means and to said second oxygenating means, for, when the temperature determined by said third sensing means is above a fourth predetermined set point, placing said second oxygenating means in its high setting and, when the temperature determined by said third sensing means is below said fourth set point, placing said second oxygenating means in its low setting.

Claim 2

Dependent Claim 631 words

An incinerator system for bulk refuse and hydrocarbon-containing liquids comprising: (A) an enclosed main combustion chamber having: (1) a first inlet opening for the introduction of solid bulk refuse; and (2) a first outlet opening for the egress of the gaseous products of combustion from said main combustion chamber; (B) a first reburn chamber having: (1) a second inlet opening coupled to and in fluid communication with said first outlet opening; (2) a second outlet opening for the egress of the gaseous products of combustion from said first chamber; (3) burner means, located in proximity to said second inlet opening, for burning a fuel in said first chamber, said burner means having a high and a low setting and, when in its high setting, burning more fuel than when in its low setting; (4) a first plurality of jets extending into said first reburn chamber, said jets extending at least about half of the distance from said second inlet opening to said second outlet opening; and (5) first oxygenating means, coupled to said first plurality of jets, for introducing an oxygen-containing gas through said first plurality of jets into said first reburn chamber, said first oxygenating means having a high and a low setting and, when in its high setting, introducing a greater volume of gas through said jets than when in its low setting; (C) a second reburn chamber having: (1) a third inlet opening coupled to and in fluid communication with said second outlet opening; (2) a third outlet opening for the egress of the gaseous products of combustion from said second chamber, (3) a second plurality of jets extending into said second reburn chamber, said jets extending at least about half of the distance from said third inlet opening to said third outlet opening; and (4) second oxygenating means, coupled to said second plurality of jets, for introducing an oxygen-containing gas through said second plurality of jets into said second chamber, said second oxygenating means having a high and a low setting and, when in its high setting, introducing a greater volume of gas through said second plurality of jets than when in its low setting; (D) first sensing means, located in proximity to said first reburn chamber, for determining a temperature within said first reburn chamber; (E) first control means, coupled to said first oxygenating means and to said first sensing means, for, when the temperature determined by said first sensing means is above a first predetermined set point, placing said first oxygenating means in its high setting and, when the temperature determined by said first sensing means is below said first set point, placing said first oxygenating means in its low setting; (F) second sensing means, located in proximity to said first reburn chamber, for determining a temperature within said first reburn chamber; (G) second control means, coupled to said burner means and to said second sensing means, for, when the temperature determined by said second sensing means is above a second predetermined set point, placing said burner means in its low setting and, when the temperature determined by said second sensing means is below a third predetermined set point which is not higher than said second set point, placing said burner means in its high setting; (H) third sensing means, located in proximity to said second reburn chamber, for determining a temperature within said second reburn chamber; and (I) third control means, coupled to said third sensing means and to said second oxygenating means, for, when the temperature determined by said third sensing means is above a fourth predetermined set point, placing said second oxygenating means in its high setting and, when the temperature determined by said third sensing means is below said fourth set point, placing said second oxygenating means in its low setting.

Claim 3

Dependent Claim 15 words

The incinerator system of claim 1 wherein said main chamber includes a fire-resistant hearth floor.

Claim 4

Dependent Claim 60 words

The incinerator system of claim 2 further including third oxygenating means, coupled to said main chamber, for introducing into said main chamber an amount of oxygen-containing gas to provide within said main chamber an amount of oxygen that is within 10 percent of the stoichiometric amount required, on a time average basis, for the refuse placed within said main chamber.

Claim 5

Dependent Claim 31 words

The incinerator system of claim 3 further including main chamber control means for maintaining the lift velocity of the gases within said main chamber to below about two feet per second.

Claim 6

Dependent Claim 37 words

The incinerator system of claim 3 wherein the combined distance from said second inlet opening to said second outlet opening and from said third inlet opening to said third outlet opening is at least about 24 feet.

Claim 7

Dependent Claim 22 words

The incinerator system of claim 5 wherein said first and said third predetermined set points are each at least about 1400° F.

Claim 8

Dependent Claim 26 words

The incinerator system of claim 6 further including main chamber control means for maintaining the temperature in said main chamber at at least about 800° F.

Claim 9

Dependent Claim 59 words

The incinerator system of claim 7 wherein said system is designed to receive, on a time average basis, refuse having an average predetermined rate of Btu's per hour and wherein said floor has a horizontal area such that the area ratio of said average predetermined rate of Btu/hr. is within the range of about 75,000 to 135,000 Btu/sq.ft. hr.

Claim 10

Dependent Claim 38 words

The incinerator system of claim 8 wherein said chamber has a volume such that the volume ratio of said average predetermined rate of Btu/hr. to said volume is within the range of about 7,000 to 15,000 Btu./cu.ft. hr.

Claim 11

Dependent Claim 34 words

The incinerator system of claim 9 wherein said volume ratio is about 7,500 Btu/cu.ft. hr. and said main chamber control means maintains the temperature in said main chamber at about 800° to 1000° F.

Claim 12

Dependent Claim 21 words

The incinerator system of claim 9 wherein said volume ratio is within the range of about 10,000 to 15,000 Btu/cu.ft. hr.

Claim 13

Dependent Claim 24 words

The incinerator system of claim 11 wherein said main chamber control means maintains a temperature of said main chamber between 1400° and 1500° F.

Claim 14

Dependent Claim 38 words

The incinerator system of claim 12 further including air nozzles located in said hearth floor and wherein said third oxygenating means is coupled to said nozzles and passes said oxygen-containing gas through said nozzles into said main chamber.

Claim 15

Dependent Claim 37 words

The incinerator system of claim 13 wherein said main chamber includes air nozzles located near the roof of said main chamber and wherein said third oxygenating means introduces said oxygen-containing gas through said nozzles near said roof.

Claim 16

Dependent Claim 28 words

The incinerator system of claim 14 wherein about three fourths of the oxygen-containing gas introduced by said third oxygenating means is introduced through said nozzles in said floor.

Claim 17

Dependent Claim 22 words

The incinerator system of claim 15 wherein said third oxygenating means introduces said oxygen-containing gas through said nozzles in said floor horizontally.

Claim 18

Dependent Claim 153 words

The incinerator system of claim 16 wherein said burner means is a first burner means and wherein said main combustion chamber includes a second burner means, located in said main combustion chamber, for burning a fuel in said combustion chamber, said second burner means having a high and a low setting and, when in its high setting, burning more fuel than when in its low setting; fourth sensing means, located in proximity to said main combustion chamber, for determining a temperature within said main combustion chamber; and fourth control means, coupled to said fourth sensing means and to said second burner means for, when the temperature determined by said fourth sensing means is above a fifth predetermined set point, placing said second burner means in its low setting and, when the temperature determined by said fourth sensing means is below said fifth set point, placing said second burner means in its high setting.

Claim 19

Dependent Claim 33 words

The incinerator system of claim 17 wherein said third oxygenating means introduces said oxygen-containing gas through said nozzles in said floor of said main chamber with a velocity not exceeding about 300 ft./minute.

Claim 20

Dependent Claim 56 words

The incinerator system of claim 18 wherein said main combustion chamber has first and second walls that are vertical and parallel to each other with said first inlet opening formed in said first wall and wherein said main combustion chamber has a substantially rectangular configuration on cross-sectional planes taken parallel to said first and second walls.

Claim 21

Dependent Claim 53 words

The incinerator system of claim 19 wherein the length of said first and second walls is substantially the same and the ratios of the height of said first wall to the lengths of said first and second walls to the distance between said first and second walls is between about 1:0.9:2 to 1:1.1:3.5.

Claim 22

Dependent Claim 55 words

The incinerator system of claim 20 wherein said floor extends from said first wall to beyond said second wall and said main combustion chamber further includes an enclosed burnout area in communication with the remainder of said main chamber, said burnout area having less height above said floor than the height of said first wall.

Claim 23

Dependent Claim 136 words

The incinerator system of claim 20 wherein: (1) said third oxygenating means has a high setting and a low setting and, when in its high setting, introduces a greater volume of gas into said main chamber than when in its low setting; and (2) said incinerator system further includes fifth sensing means, located in proximity to said second reburn chamber, for determining the temperature within said second reburn chamber, and fifth control means, coupled to said fifth sensing means and to said third oxygenating means, for, when the temperature determined by said fifth sensing means is above a sixth predetermined set point, placing said third oxygenating means in its low setting and, when the temperature determined by said fifth sensing means is below said sixth set point, placing said third oxygenating means in its high setting.

Claim 24

Dependent Claim 29 words

The incinerator system of claim 22 further including loading means, coupled to said main combustion chamber, for placing bulk refuse through said first inlet opening onto said hearth floor.

Claim 25

Dependent Claim 44 words

The incinerator system of claim 23 further including switching means, coupled to said loading means, for, when the temperature determined by said fifth sensing means is above a seventh predetermined set point, preventing said loading means from placing refuse into said main combustion chamber.

Claim 26

Dependent Claim 16 words

The incinerator system of claim 24 wherein said sixth and seventh set points are the same.

Claim 27

Dependent Claim 20 words

The incinerator system of claim 25 wherein wherein said sixth and seventh set points are above said fourth set point.

Claim 28

Dependent Claim 17 words

The incinerator system of claim 22 wherein said sixth set point is above said fourth set point.

Claim 29

Dependent Claim 99 words

The incinerator system of claim 22 wherein said main chamber further includes, (1) for each particular nozzle of said nozzles in said floor, a particular access port in fluid communication with said particular nozzles, said access port for said particular nozzle being located such that a substantially straight rod introduced sufficiently far through said particular access port will pass through said particular nozzle into said main chamber, and (2) a cover engageable with and disengageable from said particular access port, said cover, when engaged with said particular access port, preventing the passage of fluid through said particular access port.

Claim 30

Dependent Claim 62 words

The incinerator system of claim 22 wherein said third oxygenating means includes first and second portions, said first portion introducing said oxygen-containing gas through a first set of said nozzles in said hearth floor and said second portion introducing said oxygen-containing gas into a second set of said nozzles in said floor, said first and second sets being different from each other.

Claim 31

Dependent Claim 15 words

The incinerator system of claim 22 wherein said volume ratio is about 12,000 Btu/cu.ft. hr.

Claim 32

Dependent Claim 17 words

The incinerator system of claim 3 wherein said area ratio is less than about 100,000 Btu/sq.ft. hr.

Claim 33

Dependent Claim 29 words

The incinerator system of claim 31 wherein said third oxygenating means introduces said oxygen-containing gas through said nozzles in said floor with a velocity not exceeding about 150 ft./minute.

Claim 34

Dependent Claim 30 words

The incinerator system of claim 32 wherein said main chamber control means maintains the lift velocity of the gases within said main chamber to below about one foot per second.

Claim 35

Dependent Claim 37 words

The incinerator system of claim 33 wherein said ratio of said height of said first wall to said lengths of said first and second walls to the distance between said first and second walls is about 1:1:2.5.

Claim 36

Dependent Claim 85 words

The incinerator system of claim 22 wherein said main chamber includes third and fourth walls connected to said first and second walls, said first, second, third and fourth walls being coupled to said floor and wherein said floor includes (a) vertical steps aligned parallel to said third and fourth walls and (b) substantially horizontal flat planes interconnecting adjacent steps, said nozzles in said floor being located in each of said vertical steps and extending substantially the entire distance between said first and said second walls.

Claim 37

Dependent Claim 19 words

The incinerator system of claim 35 wherein the terminus of each of said nozzles forms a substantially vertical plane.

Claim 38

Dependent Claim 21 words

The incinerator system of claim 36 wherein the width of said substantially horizontal flat planes is less than about 24 inches.

Claim 39

Dependent Claim 23 words

The incinerator system of claim 36 wherein the distance between adjoining nozzles in said vertical steps is no greater than about nine inches.

Claim 40

Dependent Claim 50 words

The incinerator system of claim 22 including exchange means for passing a heat exchange medium in proximity to the interior of said main combustion chamber for a sufficient period to heat said exchange medium and then passing said heated exchange medium away from said interior of said main combustion chamber.

Claim 41

Dependent Claim 39 words

The incinerator system of claim 39 wherein said exchange means includes a membrane wall located at least in part on the interior of said main combustion chamber, said membrane wall including channels for the passage of said exchange medium.

Claim 42

Dependent Claim 38 words

The incinerator system of claim 40 wherein said membrane wall is constructed of a metallic material and further includes a ceramic coating on at least a portion of the side facing said interior of said main combustion chamber.

Claim 43

Dependent Claim 100 words

The incinerator system of claim 39 wherein said exchange means is a first exchange means, said exchange medium is a first exchange medium, and further including a recovery unit having: (1) a fourth inlet opening coupled to and in fluid communication with said third outlet opening; (2) a fourth outlet opening for the egress of the gaseous products of combustion from said recovery unit; and (3) second exchange means, coupled to said recovery unit, for passing a second exchange medium in proximity to the interior of said recovery unit and thereafter removing said second exchange medium from said recovery unit.

Claim 44

Dependent Claim 32 words

The incinerator system of claim 42 further including insulating means, coupled to said first and second reform chambers, for preventing the escape of substantial heat from said first and second reburn chambers.

Claim 45

Dependent Claim 15 words

The incinerator system of claim 42 wherein said first exchange medium is a water medium.

Claim 46

Dependent Claim 15 words

The incinerator system of claim 44 wherein said second exchange medium is a water medium.

Claim 47

Dependent Claim 42 words

The incinerator system of claim 39 further including steam-generating burner means, coupled to said main chamber, for burning within said main chamber an auxillary nonrefuse fuel in an amount to supply within said main combustion chamber said average predetermined amount of Btu's.

Claim 48

Dependent Claim 69 words

The incinerator system of claim 22 wherein said first outlet opening and said second inlet opening are coupled together and form a conduit from said main combustion chamber to said first reburn chamber and wherein the general direction of gases passing through said conduit forms an angle of about 60° with the general direction of movement of said gases in said first reburn chamber after passing through said conduit.

Claim 49

Dependent Claim 39 words

The incinerator system of claim 47 further including damping means, coupled to said conduit, for changing the size of the passageway provided by said conduit for said gases passing from said main combustion chamber to said first reburn chamber.

Claim 50

Dependent Claim 78 words

The incinerator system of claim 22 wherein said first and second reburn chambers each includes a double-walled plenum coupled to said first and second oxygenating means and said first and second plurality of jets, respectively, said first and second oxygenating means providing an oxygen-containing gas into said first and second plenums, respectively, under pressure, said oxygen-containing gas, when contained in said first and second plenums under pressure, respectively, passing through said first and second plurality of jets, respectively.

Claim 51

Dependent Claim 34 words

The incinerator system of claim 49 wherein the oxygen-containing gas introduced through said first plurality of jets completely surrounds said gaseous products of combustion for at least a portion of said first reburn chamber.

Claim 52

Dependent Claim 26 words

The incinerator system of claim 49 wherein said first and second plenums entirely surround at least a portion of said first and second reburn chambers, respectively.

Claim 53

Dependent Claim 93 words

The incinerator system of claim 51 wherein said first and second plurality of jets are attached to one wall of said first and second plenums, respectively; the direction of motion of said oxygen-containing gas through said jets of said first and second pluralities makes an acute angle relative to the direction of passage of said gaseous combustion products in said first and second reburn chambers, respectively; and said first and second oxygenating means includes first and second ambient air blowers, respectively, coupled to the other wall of said first and second plenums, respectively.

Claim 54

Dependent Claim 47 words

The incinerator system of claim 52 wherein said first and second oxygenating means and said burner means introduce sufficient gas into said first and second reburn chambers to maintain a velocity of gases passing through said first and second reburn chambers of about 26 to 40 ft./sec.

Claim 55

Dependent Claim 20 words

The incinerator system of claim 53 wherein said second, thid, and fourth set points are all at least 1500° F.

Claim 56

Dependent Claim 41 words

The incinerator system of claim 54 wherein said first and second pluralities of jets extend substantially the entire distance from said second inlet opening to said second outlet opening and from said third inlet opening to said third outlet opening, respectively.

Claim 57

Dependent Claim 32 words

The incinerator system of claim 55 further including programmable control means, coupled to said first, second, and third control means, for controlling the operation of said first, second, and third control means.

Claim 58

Dependent Claim 38 words

The incinerator system of claim 56 wherein said first and second oxygenating means introduce said oxygen-containing gas into said first and second reburn chambers with sufficient velocity to create substantial turbulence within said first and second reburn chambers.

Claim 59

Dependent Claim 13 words

The incinerator system of claim 57 wherein said acute angle is about 45°.

Claim 60

Dependent Claim 112 words

The incinerator system of claim 54 wherein (1) said first and second reburn chambers have substantially circular configurations on cross-sectional planes taken perpendicular to the general direction of passage of gas through said first and second reburn chambers, respectively; (2) said first and second plurality of jets are located in rings around the circumference of said first and second reburn chambers, respectively, adjacent jets on a ring in said first and second pluralities being separated by a first and second separational angle, respectively; and (3) the jets on adjacent rings in said first and second reburn chambers are staggered from each other by half of said first and second separational angles, respectively.

Claim 61

Dependent Claim 121 words

The incinerator system of claim 54 wherein said first burner means has a plurality of proportionate settings between its high and low settings, said third set point is higher than said second set point, and, when said second sensing means determines a temperature between said second and third set points, said second control means places said second burner means in one of its proportionate settings, said second control means placing said burner means in a first proportionate setting when said second sensing means determines one temperature and a second proportionate setting when said second sensing means determines another temperature, said first proportionate setting being not more than said second proportionate setting when said one temperature is higher than said other temperature.

Claim 62

Dependent Claim 71 words

The incinerator system of claim 54 wherein said first burner means includes an off setting in which said first burner means burns no fuel; said second control means is coupled to said fifth sensing means; and, when the temperature determined by said fifth sensing means exceeds a eighth predetermined set point not lower then said fourth set point, said second control means places said first burner means in its off setting.

Claim 63

Dependent Claim 18 words

The incinerator system of claim 61 wherein said eighth set point is higher than said fourth set point.

Claim 64

Dependent Claim 45 words

The incinerator system of claim 54 wherein said first and second oxygenating mean and said burner means introduce sufficient gas into said first and second reburn chambers to maintain a velocity of gases passing through said first and scond reburn chambers of about 32 ft./sec.

Claim 65

Dependent Claim 15 words

The incinerator system of claim 54 wherein said fourth set point is about 2000° F.

Claim 66

Dependent Claim 37 words

The incinerator system of claim 54 wherein the combined distance from said second inlet opening to said second outlet opening and from said third inlet opening to said third outlet opening is at least about 32 feet.

Claim 67

Dependent Claim 43 words

The incinerator system of claim 54 wherein at least some of said jets in said second plurality provide a component of motion to said oxygen-containing gas entering said second reburn chamber that is tangential to the outer perimeter of said second reburn chamber.

Claim 68

Dependent Claim 28 words

The incinerator system of claim 54 wherein the gaseous products of combustion passing through said third outlet opening have less than about 10 parts per million of hydrocarbons.

Claim 69

Dependent Claim 29 words

The incinerator system of claim 67 wherein the gaseous products of combustion passing through said third outlet opening have less than about 10 parts per million of carbon monoxide.

Claim 70

Dependent Claim 70 words

The incinerator system of claim 68 wherein the gaseous combustion products passing through said third outlet opening have less than about 0.10 grains of particulate matter per cubic foot of gas at standard conditions (corrected to 12% CO 2 ) when the refuse placed within said first inlet opening has less than about 2 percent by weight of chlorine and no more pigment material than normally found in municipal waste.

Claim 71

Dependent Claim 31 words

The incinerator system of claim 69 wherein the gaseous products of combustion passing through said third outlet opening include less than about 45 parts per million of the oxides of nitrogen.

Claim 72

Dependent Claim 28 words

The incinerator system of claim 54 wherein the gaseous products of combustion passing through said third outlet opening have a velocity less than about 40 feet per second.

Claim 73

Dependent Claim 168 words

The incinerator system of claim 54 further including an enclosed processing chamber having a fourth inlet opening coupled to and in fluid communication with said third outlet opening and a fourth outlet opening for the egress from said processing chamber of the gaseous products of combustion, for affecting the condition of the gaseous combustion products after leaving said second reburn chamber; venting means, coupled to and in fluid communication with said third outlet opening and having a fifth outlet opening venting directly into the atmosphere, for permitting the passage of the gaseous products of combustion from said second reburn chamber to the atmosphere without passing through said processing chamber; a cover, coupled to said venting means, and having an open and a closed configuration, said cover, when in said closed configuration, preventing the passage of substantial amounts of gas through said fifth outlet opening; and venting control means, coupled to said venting means and to said cap for moving said cap between said open and said closed configurations.

Claim 74

Dependent Claim 89 words

The incinerator system of claim 72 further including abnormal-condition sensing means coupled to said processing chamber and said venting control means, for (1) determining the presence of one or more of a predetermined group of improper conditions of operation of said system and (2), when determining that at least one of said predetermined group of improper operating conditions exists, inducing said venting control means to place said cap in said open configuration without otherwise affecting the operation of said main combustion chamber and said first and second reburn chambers.

Claim 75

Dependent Claim 146 words

The incinerator system of claim 73 further including (1) induced draft means, coupled to said fourth outlet opening, for inducing a flow of gas from said fourth inlet opening through said processing chamber and out said fourth outlet opening, said induced draft means having a plurality of settings and, when in one of said settings, inducing a different amount of draft through said processing chamber than when in the other of said settings; (2) draft sensing means located in close proximity to said third outlet opening for determining the velocity of gases passing through said third outlet opening; and (3) draft control means, coupled to said draft sensing means and said induced draft means, for, in response to the velocity of the gases passing through said third outlet opening as determined by said draft sensing means, placing said induced draft means in one of its settings.

Claim 76

Dependent Claim 120 words

The incinerator system of claim 74 wherein said predetermined group is a first group, and said venting control means automatically places said cap in said open configuration when said abnormal-condition sensing means determines the presence of at least one of said first predetermined group of improper conditions, said abnormal-condition sensing means also determines the presence of one or more of a second group of improper conditions of operation of said system in which said main combustion chamber and said first and second reburn chambers should terminate their operation, and, when said abnormal-condition sensing means determines the presence of at least one of said conditions of said second group, said venting control means automatically places said cap in said open configuration.

Claim 77

Dependent Claim 50 words

The incinerator system of claim 75 including exchange means for passing a heat exchange medium in proximity to the interior of said main combustion chamber for a sufficient period to heat said exchange medium and then passing said heated exchange medium away from said interior of said main combustion chamber.

Claim 78

Dependent Claim 100 words

The incinerator system of claim 76 wherein said exchange means is a first exchange means, said exchange medium is a first exchange medium, and further including a recovery unit having: (1) a fifth inlet opening coupled to and in fluid communication with said third outlet opening; (2) a sixth outlet opening for the egress of the gaseous products of combustion from said recovery unit; and (3) second exchange means, coupled to said recovery unit, for passing a second exchange medium in proximity to the interior of said recovering unit and thereafter removing said second exchange medium from said recovery unit.

Claim 79

Dependent Claim 32 words

The incinerator system of claim 77 further including insulating means, coupled to said first and second reburn chambers, for preventing the escape of substantial heat from said first and second reburn chambers.

Claim 80

Dependent Claim 54 words

The incinerator system of claim 78 (1) wherein said processing chamber includes said second exchange means and (2) further including introducing means for adding to said gaseous products of combustion between said third outlet opening and said second exchange means a cooler gas having a temperature lower than said combustion products to which added.

Claim 81

Dependent Claim 41 words

The incinerator system of claim 79 including recirculating means, coupled to said introducing means and to said fourth outlet means, for providing to said introducing means, as said cooler gas, said gaseous combustion products after passage through said second exchange means.

Claim 82

Dependent Claim 643 words

A fume burning system for improving the environmental quality of a gaseous fluid emanating from the output of a source and containing combustible hydrocarbons with an average number of Btu's per hour comprising: (A) a first reburn chamber having: (1) a first inlet opening coupled to and in fluid communication with said output, said first inlet opening having a sufficient cross-sectional area to maintain the heat throughput through said first inlet opening to a level no greater than about 15,000 Btu/sq. ft. hr.; (2) a first outlet opening for the egress of the gaseous products of combustion from said first chamber; (3) burner means, located in proximity to said first outlet, for burning a fuel in said first chamber, said burner means having a high and a low setting and, when in its high setting, burning more fuel than when in its low setting; (4) a first plurality of jets extending into said first reburn chamber, said jets extending at least about half of the distance from said first inlet opening to said first outlet opening; (5) first oxygenating means, coupled to said first plurality of jets, for introducing an oxygen-containing gas through said first plurality of jets into said first reburn chamber, said first oxygenating means having a high and a low setting and, when in its high setting, introducing a greater volume of a gas through said first plurality of jets than when in its low setting; (B) a second reburn chamber having: (1) a second inlet opening coupled to and in fluid communication with said first outlet opening; (2) a second outlet opening for the egress of the gaseous products of combustion from said second chamber; (3) a second plurality of jets extending into said second reburn chamber, said jets extending at least about half of the distance from said second inlet opening to said second outlet opening; and (4) second oxygenating means, coupled to said second plurality of jets, for introducing an oxygen-containing gas through said second plurality of jets into said second reburn chamber, said second oxygenating means having a high and a low setting and, when its high setting, introducing a greater volume of gas through said second plurality of jets than when in its low setting; (C) first sensing means, located in proximity to said first reburn chamber, for determining a temperature within said first reburn chamber; (D) first control means, coupled to said first oxygenating means and to said first sensing means, for, when the temperature determined by said first sensing means is above a first predetermined set point, placing said first oxygenating means in its high setting and, when the temperature determined by said first sensing means is below said first set point, placing said first oxygenating means in its low setting; (E) second sensing means, located in proximity to said first reburn chamber, for determining a temperature within said first reburn chamber; (F) second control means, coupled to said burner meand and to said second sensing means, for, when the temperature determined by said second sensing means is above a second predetermined set point, placing said burner means in its low setting and, when the temperature determined by said second sensing means is below a third predetermined set point which is not higher than said second set point, placing said burner means in its high setting; (G) third sensing means, located in proximity to said second reburn chamber, for determining a temperature within said second reburn chamber; and (H) third control means, coupled to said third sensing means and to said second oxygenating means, for, when the temperature determined by said third sensing means is above a fourth predetermined set point, placing said second oxygenating means in its high setting and, when the temperature determined by said third sensing is below said fourth set point, placing said oxygenating means in its low setting.

Claim 83

Dependent Claim 643 words

A fume burning system for improving the environmental quality of a gaseous fluid emanating from the output of a source and containing combustible hydrocarbons with an average number of Btu's per hour comprising: (A) a first reburn chamber having: (1) a first inlet opening coupled to and in fluid communication with said output, said first inlet opening having a sufficient cross-sectional area to maintain the heat throughput through said first inlet opening to a level no greater than about 15,000 Btu/sq. ft. hr.; (2) a first outlet opening for the egress of the gaseous products of combustion from said first chamber; (3) burner means, located in proximity to said first outlet, for burning a fuel in said first chamber, said burner means having a high and a low setting and, when in its high setting, burning more fuel than when in its low setting; (4) a first plurality of jets extending into said first reburn chamber, said jets extending at least about half of the distance from said first inlet opening to said first outlet opening; (5) first oxygenating means, coupled to said first plurality of jets, for introducing an oxygen-containing gas through said first plurality of jets into said first reburn chamber, said first oxygenating means having a high and a low setting and, when in its high setting, introducing a greater volume of a gas through said first plurality of jets than when in its low setting; (B) a second reburn chamber having: (1) a second inlet opening coupled to and in fluid communication with said first outlet opening; (2) a second outlet opening for the egress of the gaseous products of combustion from said second chamber; (3) a second plurality of jets extending into said second reburn chamber, said jets extending at least about half of the distance from said second inlet opening to said second outlet opening; and (4) second oxygenating means, coupled to said second plurality of jets, for introducing an oxygen-containing gas through said second plurality of jets into said second reburn chamber, said second oxygenating means having a high and a low setting and, when its high setting, introducing a greater volume of gas through said second plurality of jets than when in its low setting; (C) first sensing means, located in proximity to said first reburn chamber, for determining a temperature within said first reburn chamber; (D) first control means, coupled to said first oxygenating means and to said first sensing means, for, when the temperature determined by said first sensing means is above a first predetermined set point, placing said first oxygenating means in its high setting and, when the temperature determined by said first sensing means is below said first set point, placing said first oxygenating means in its low setting; (E) second sensing means, located in proximity to said first reburn chamber, for determining a temperature within said first reburn chamber; (F) second control means, coupled to said burner meand and to said second sensing means, for, when the temperature determined by said second sensing means is above a second predetermined set point, placing said burner means in its low setting and, when the temperature determined by said second sensing means is below a third predetermined set point which is not higher than said second set point, placing said burner means in its high setting; (G) third sensing means, located in proximity to said second reburn chamber, for determining a temperature within said second reburn chamber; and (H) third control means, coupled to said third sensing means and to said second oxygenating means, for, when the temperature determined by said third sensing means is above a fourth predetermined set point, placing said second oxygenating means in its high setting and, when the temperature determined by said third sensing is below said fourth set point, placing said oxygenating means in its low setting.

Claim 84

Dependent Claim 37 words

The incinerator system of claim 81 wherein the combined distance from said second inlet opening to said second outlet opening and from said third inlet opening to said third outlet opening is at least about 24 feet.

Claim 85

Dependent Claim 22 words

The incinerator system of claim 82 wherein said first and said third predetermined set points are each at least about 1400° F.

Claim 86

Dependent Claim 39 words

The incinerator system of claim 83 wherein said gaseous fluid passes through said first inlet opening with a velocity not exceeding about 40 ft./second and without particles of hydrocarbon material having a size in excess of about 100 microns.

Claim 87

Dependent Claim 78 words

The incinerator system of claim 83 wherein said first and second reburn chambers each includes a double-walled plenum coupled to said first and second oxygenating means and said first and second plurality of jets, respectively, said first and second oxygenating means providing an oxygen-containing gas into said first and second plenums, respectively, under pressure, said oxygenating gas, when contained in said first and second plenums under pressure, respectively, passing through said first and second plurality of jets, respectively.

Claim 88

Dependent Claim 34 words

The incinerator system of claim 85 wherein the oxygen-containing gas introduced through said first plurality of jets completely surrounds said gaseous products of combustion for at least a portion of said first reburn chamber.

Claim 89

Dependent Claim 26 words

The incinerator system of claim 85 wherein said first and second plenums entirely surround at least a portion of said first and second reburn chambers, respectively.

Claim 90

Dependent Claim 53 words

The incinerator system of claim 87 wherein said first and second plurality of jets are attached to one wall of said first and second plenums, respectively, and said first and second oxygenating means includes first and second ambient air blowers, respectively, coupled to the other wall of said first and second plenums, respectively.

Claim 91

Dependent Claim 47 words

The incinerator system of claim 88 wherein the direction of motion of said oxygen-containing gas through said jets of said first and second pluralities makes an acute angle relative to the direction of passage of said gaseous combustion products in said first and second reburn chambers, respectively.

Claim 92

Dependent Claim 47 words

The incinerator system of claim 89 wherein said first and second oxygenating means and said burner means introduce sufficient gas into said first and second reburn chambers to maintain a velocity of gases passing through said first and second reburn chambers of about 26 to 40 ft./sec.

Claim 93

Dependent Claim 20 words

The incinerator system of claim 90 wherein said second, third, and fourth set points are all at least 1500° F.

Claim 94

Dependent Claim 41 words

The incinerator system of claim 91 wherein said first and second pluralities of jets extend substantially the entire distance from said second inlet opening to said second outlet opening and from said third inlet opening to said third outlet opening, respectively.

Claim 95

Dependent Claim 12 words

The incinerator system of claim 92 wherein said acute angle is 45°.

Claim 96

Dependent Claim 38 words

The incinerator system of claim 93 wherein said first and second oxygenating means introduces said oxygen-containing gas into said first and second reburn chambers wtih sufficient velocity to create substantial turbulence wthin said first and second reburn chambers.

Claim 97

Dependent Claim 112 words

The incinerator system of claim 91 wherein (1) said first and second reburn chambers have substantially circular configurations on cross-sectional planes taken perpendicular to the general direction of passage of gas through said first and second reburn chambers, respectively; (2) said first and second plurality of jets are located in rings around the circumference of said first and second reburn chambers, respectively, adjacent jets on a ring in said first and second pluralities being separated by a first and second separational angle, respectively; and (3) the jets on adjacent rings in said first and second reburn chambers are staggered from each other by half of said first and second separational angles, respectively.

Claim 98

Dependent Claim 121 words

The incinerator system of claim 91 wherein said first burner means has a plurality of proportionate settings between its high and low settings, said third set point is higher than said second set point, and, when said second sensing means determines a temperature between said second and third set points, said second control means places said second burner means in one of its proportionate settings, said second control means placing said burner means in a first proportionate setting when said second sensing means determines one temperature and a second proportionate setting when said second sensing means determines another temperature, said first proportionate setting being not more than said second proportionate setting when said one temperature is higher than said other temperature.

Claim 99

Dependent Claim 71 words

The incinerator system of claim 91 wherein said first burner means includes an off setting in which said first burner means burns no fuel; said second control means is coupled to said fifth sensing means; and, when the temperature determined by said fifth sensing means exceeds an eighth predetermined set point not lower than said fourth set point, said second control means places said first burner means in its off setting.

Claim 100

Dependent Claim 18 words

The incinerator system of claim 91 wherein said eighth set point is higher than said fourth set point.

Claim 101

Dependent Claim 34 words

The incinerator system of claim 91 wherein said first and second oxygenating means and said burner means maintain a velocity of gases passing through said first and second reburn chambers of about 32 ft./second.

Claim 102

Dependent Claim 15 words

The incinerator system of claim 99 wherein said fourth set point is about 2000° F.

Claim 103

Dependent Claim 37 words

The incinerator system of claim 91 wherein the combined distance from said second inlet opening to said second outlet oponing and from said third inlet opening to said third outlet opening is at least about 32 feet.

Claim 104

Dependent Claim 43 words

The incinerator system of claim 91 wherein at least some of said jets in said second plurality provide a component of motion to said oxygen-containing gas entering said second reburn chamber that is tangential to the outer perimeter of said second reburn chamber.

Claim 105

Dependent Claim 39 words

The incinerator system of claim 91 wherein said gaseous fluid passes through said first inlet opening with a velocity not exceeding about 40 ft./second and without particles of hydrocarbon material having a size in excess of about 100 microns.

Claim 106

Dependent Claim 28 words

The incinerator system of claim 103 wherein the gaseous products of combustion passing through said third outlet opening have less than about 10 parts per million of hydrocarbons.

Claim 107

Dependent Claim 29 words

The incinerator system of claim 104 wherein the gaseous products of combustion passing through said thrid outlet opening have less than about 10 parts per million of carbon monoxide.

Claim 108

Dependent Claim 70 words

The incinerator system of claim 105 wherein the gaseous combustion products passing through said third outlet opening have less than 0.10 grains of particulate matter per cubic foot of gas at standard conditions (corrected to 12% CO 2 ) when said gaseous fluid passing through said first inlet opening has less than about 2 percent by weight of chlorine and no more pigment material than normally found in municipal waste.

Claim 109

Dependent Claim 31 words

The incinerator system of claim 106 wherein the gaseous products of combustion passing through said third outlet opening include less than about 45 parts per million of the oxides of nitrogen.

Claim 110

Dependent Claim 168 words

The incinerator system of claim 91 further including an enclosed processing chamber having a third inlet opening, coupled to and in fluid communication with said second outlet opening, and a third outlet opening for the egress from said processing chamber of the gaseous products of combustion, for affecting the condition of the gaseous combustion products after leaving said second reburn chamber; venting means, coupled to and in fluid commuication with said second outlet opening and having a fourth outlet opening venting directly into the atmosphere, for permitting the passage of the gaseous products of combustion from said second reburn chamber to the atmosphere without passing through said processing chamber; a cover, coupled to said venting means, and having an open and a closed configuration, said cover, when in said closed configuration, preventing the passage of substantial amounts of gas through said fourth outlet opening; and venting control means, coupled to said venting means and to said cap for moving said cap between said open and said closed configurations.

Claim 111

Dependent Claim 84 words

The incinerator system of claim 108 further including abnormal-condition sensing means coupled to said processing chamber and said venting control means, for (1) determining the presence of one or more of a predetermined group of improper conditions of operation of said system and (2), when determining that at least one of said predetermined group of improper operating conditions exists, inducing said venting control means to place said cap in said open configuration without otherwise affecting the operation of said first and second reburn chambers.

Claim 112

Dependent Claim 146 words

The incinerator system of claim 109 further including (1) induced draft means, coupled to said third outlet opening, for inducing a flow of gas from said third inlet opening through said processing chamber and out said third outlet opening, said induced draft means having a plurality of settings and, when in one of said settings, inducing a different amount of draft through said processing chamber than when in the other of said settings; (2) draft sensing means located in close proximity to said second outlet opening for determining the velocity of gases passing through said second outlet opening; and (3) draft control means, coupled to said draft sensing means and said induced draft means, for, in response to the velocity of the gases passing through said second outlet opening as determined by said draft sensing means, placing said induced draft means in one of its settings.

Claim 113

Dependent Claim 115 words

The incinerator system of claim 110 wherein said predetermined group is a first group, and said venting control means automatically places said cap in said open configuration when said abnormal-condition sensing means determines the presence of at least one of said first predetermined group of improper conditions, said abnormal-condition sensing means also determines the presence of one or more of a second group of improper conditions of operation of said system in which said first and second reburn chambers should terminate their operation, and, when said abnormal-condition sensing means determines the presence of at least one of said conditions of said second group, said venting control means automatically places said cap in said open configuration.

Claim 114

Dependent Claim 80 words

The incinerator system of claim 111 further including a recovery unit having: (1) a fourth inlet opening coupled to and in fluid communication with said second outlet opening; (2) a fifth opening for the egress of the gaseous products of combustion from said recovery unit; and (3) exchange means coupled to said recovery unit, for passing a second exchange medium in proximity to the interior of said recovery unit and thereafter removing said second exchange medium from said recovery unit.

Claim 115

Dependent Claim 52 words

The incinerator system of claim 112 wherein (1) said processing chamber includes said exchange means and (2) further including introducing means for adding to said gaseous products of combustion between said third outlet opening and said exchange means a cooler gas having a temperature lower than said combustion products to which added.

Claim 116

Dependent Claim 40 words

The incinerator system of claim 113 including recirculating means, coupled to said introducing means and to said fifth outlet means, for providing to said introducing means, as said cooler gas, said gaseous combustion products after passage through said exchange means.

Claim 117

Dependent Claim 229 words

In a combustion chamber for bulk refuse and hydrocarbon-containing liquids having: (a) four substantially fire-resistant walls connected together with first and second pairs of said walls facing each other; (b) a substantially fire-resistant roof connected to said walls; (c) a fire-resistant floor coupled to all of said walls: (d) an inlet opening formed in one of said walls of said first pair for the introduction of refuse; (e) an outlet opening formed in said roof for the egress of the gaseous products of combustion from said second chamber; and (f) oxygenating means for introducing an oxygen-containing gas into said chamber, the improvement wherein said floor comprises a fire-resistant hearth floor capable of supporting bulk refuse placed in said chamber through said inlet opening, said floor including (a) vertical steps aligned parallel to said second pair of walls with a first plurality of the faces of said steps facing one of the walls of said second pair and a second plurality of the faces of said steps facing the other of the walls of said second pair; (b) substantially horizontal flat planes interconnecting adjacent steps; and (c) a plurality of nozzles coupled to said oxygenating means, located in each of said vertical steps, and extending substantially the entire distance between the walls of said first pair, said oxygen-containing gas passing through said nozzles immediately prior to entering said combustion chamber.

Claim 118

Dependent Claim 229 words

In a combustion chamber for bulk refuse and hydrocarbon-containing liquids having: (a) four substantially fire-resistant walls connected together with first and second pairs of said walls facing each other; (b) a substantially fire-resistant roof connected to said walls; (c) a fire-resistant floor coupled to all of said walls: (d) an inlet opening formed in one of said walls of said first pair for the introduction of refuse; (e) an outlet opening formed in said roof for the egress of the gaseous products of combustion from said second chamber; and (f) oxygenating means for introducing an oxygen-containing gas into said chamber, the improvement wherein said floor comprises a fire-resistant hearth floor capable of supporting bulk refuse placed in said chamber through said inlet opening, said floor including (a) vertical steps aligned parallel to said second pair of walls with a first plurality of the faces of said steps facing one of the walls of said second pair and a second plurality of the faces of said steps facing the other of the walls of said second pair; (b) substantially horizontal flat planes interconnecting adjacent steps; and (c) a plurality of nozzles coupled to said oxygenating means, located in each of said vertical steps, and extending substantially the entire distance between the walls of said first pair, said oxygen-containing gas passing through said nozzles immediately prior to entering said combustion chamber.

Claim 119

Dependent Claim 53 words

The improvement of claim 115 wherein said oxygenating means introduces into said chamber an amount of of said oxygen-containing gas to provide within said main chamber an amount of oxygen that is within 10 percent of the stoichiometric amount required, on a time average bais, for the refuse placed within said main chamber.

Claim 120

Dependent Claim 34 words

The improvement of claim 116 further including chamber control means, coupled to said oxygenating means, for maintaining the lift velocity of the gases within said main chamber to below about two feet per second.

Claim 121

Dependent Claim 22 words

The improvement of claim 117 wherein said chamber control means maintains the temperature in said chamber at at least about 800° F.

Claim 122

Dependent Claim 58 words

The improvement of claim 118 wherein said chamber is designed to receive, on a time average basis, refuse having an average predetermined rate of Btu's per hour and wherein said floor has a horizontal area such that the area ratio of said average predetermined rate of Btu/hr. is within the range of about 75,000 to 135,000 Btu/sq.ft. hr.

Claim 123

Dependent Claim 37 words

The improvement of claim 119 wherein said chamber has a volume such that the volume ratio of said average predetermined rate of Btu/hr. to said volume is within the range of about 7,000 to 15,000 Btu./cu.ft. hr.

Claim 124

Dependent Claim 14 words

The improvement of claim 120 wherein said volume ratio is about 7,500 Btu/cu.ft. hr.

Claim 125

Dependent Claim 20 words

The improvement of claim 120 wherein said volume ratio is within the range of about 10,000 to 15,000 Btu/cu.ft. hr.

Claim 126

Dependent Claim 24 words

The improvement of claim 122 wherein said chamber control means maintains a temperature in said main chamber of about between 1400° and 1500° F.

Claim 127

Dependent Claim 41 words

The improvement of claim 123 wherein said main chamber includes air nozzles, coupled to said oxygenating means and located near the roof of said main chamber, and wherein said oxygenating means introduces said oxygen-containing gas through said nozzles near said roof.

Claim 128

Dependent Claim 26 words

The improvement of claim 124 wherein about three fourths of the oxygen-containing gas introduced by said oxygenating means is introduced through said nozzles in said floor.

Claim 129

Dependent Claim 20 words

The improvement of claim 125 wherein said oxygenating means introduces said oxygen-containing gas through said nozzles in said floor horizontally.

Claim 130

Dependent Claim 125 words

The improvement of claim 126 further including (1) burner means, located in said combustion chamber, for burning a fuel in said combustion chamber, said burner means having a high and a low setting and, when in its high setting, burning more fuel than when in its low setting; (2) sensing means, located in proximity to said combustion chamber, for determining a temperature within said combustion chamber; and (3) control means, coupled to said sensing means and to said burner means for, when the temperature determined by said sensing means is above a predetermined set point, placing said burner means at its low setting and, when the temperature determined by said sensing means is below said set point, placing said burner means in its high setting.

Claim 131

Dependent Claim 31 words

The improvement of claim 127 wherein said oxygenating means introduces said oxygen-containing gas through said nozzles in said floor of said main chamber with a velocity not exceeding about 300 ft./minute.

Claim 132

Dependent Claim 54 words

The improvement of claim 128 wherein said combustion chamber has first and second walls that are vertical and parallel to each other with said first inlet opening formed in said first wall and wherein said main combustion chamber has a substantially rectangular configuration on cross-sectional planes taken parallel to said first and second walls.

Claim 133

Dependent Claim 52 words

The improvement of claim 129 wherein the length of said first and second walls is substantially the same and the ratios of the height of said first wall to the lengths of said first and second walls to the distance between said first and second walls is between about 1:0.9:2 to 1:1.1:3.5.

Claim 134

Dependent Claim 155 words

The improvement of claim 130 wherein: (1) said sensing means is a first sensing means, said set point is a first set point and said control means is a first control means; (2) said oxygenating means has a high setting and a low setting and, when in its high setting, introduces a greater volume of gas into said chamber than when in its low setting; and (3) said improvement further includes second second sensing means, for determining the temperature of the gaseous products of combustion after passing through said outlet opening, and second control means, coupled to said second sensing means and to said oxygenating means, for, when the temperature determined by said second sensing means is above a second predetermined set point, placing said oxygenating means in its low setting and, when the temperature determined by said second sensing means is below said second set point, placing said oxygenating means in its high setting.

Claim 135

Dependent Claim 27 words

The improvement of claim 130 further including loading means, coupled to said main combustion chamber, for placing bulk refuse through first inlet opening onto said hearth floor.

Claim 136

Dependent Claim 98 words

The improvement of claim 130 wherein said main chamber further includes, (1) for each particular nozzle of said nozzles in said floor, a particular access port in fluid communication with said particular nozzle, said access port for said particular nozzle being located such that a substantially straight rod introduced sufficiently far through said particular access port will pass through said particular nozzle into said main chamber, and (2) a cover engageable with and disengageable from said particular access port, said cover, when engaged with said particular access port, preventing the passage of fluid through said particular access port.

Claim 137

Dependent Claim 60 words

The improvement of claim 133 wherein said oxygenating means includes first and second portions, said first portion introducing said oxygen-containing gas through a first set of said nozzles in said hearth floor and said second portion introducing said oxygen-containing gas into a second set of said nozzles in said floor, said first and second sets being different from each other.

Claim 138

Dependent Claim 14 words

The improvement of claim 130 wherein said volume ratio is about 12,000 Btu/cu.ft. hr.

Claim 139

Dependent Claim 16 words

The improvement of claim 135 wherein said area ratio is less than about 100,000 But/sq.ft. hr.

Claim 140

Dependent Claim 27 words

The improvement of claim 136 wherein said oxygenating means introduces said oxygen-containing gas through said nozzles in said floor with a velocity not exceeding about 150 ft./minute.

Claim 141

Dependent Claim 28 words

The improvement of claim 137 wherein said chamber control means maintains the lift velocity of the gases within said main chamber to below about one foot per second.

Claim 142

Dependent Claim 36 words

The improvement of claim 138 wherein said ratio of said height of said first wall to said lengths of said first and second walls to the distance between said first and second walls is about 1:1:2.5.

Claim 143

Dependent Claim 18 words

The improvement of claim 130 wherein the terminus of each of said nozzles forms a substantially vertical plane.

Claim 144

Dependent Claim 20 words

The improvement of claim 140 wherein the width of said substantially horizontal flat planes is less than about 24 inches.

Claim 145

Dependent Claim 22 words

The improvement of claim 141 wherein the distance between adjoining nozzles in said vertical steps is no greater than about nine inches.

Claim 146

Dependent Claim 49 words

The improvement of claim 130 including exchange means for passing a heat exchange medium in proximity to the interior of said main combustion chamber for a sufficient period to heat said exchange medium and then passing said heated exchange medium away from said interior of said main combustion chamber.

Claim 147

Dependent Claim 38 words

The improvement of claim 143 wherein said exchanger means includes a membrane wall located at least in part on the interior of said main combustion chamber, said membrane wall including channels for the passage of said exchange medium.

Claim 148

Dependent Claim 37 words

The improvement of claim 144 wherein said membrane wall is constructed of a metallic material and further includes a ceramic coating on at least a portion of the side facing said interior of said main combustion chamber.

Claim 149

Dependent Claim 233 words

In a combustion chamber for burning bulk refuse and hydrocarbon-containing liquids at an average predetermined rate of But's per hour, said chamber having: (a) four substantially fire-resistant walls connected together, with first and second pairs of said walls facing each other; (b) a substantially fire-resistant roof connected to said walls; (c) a fire-resistant hearth floor coupled to all of said walls; (d) an inlet opening formed in one of said walls of said first pair for the introduction of refuse; (e) an outlet opening formed in said roof for the egress of the gaseous products of combustion from said chamber; and (f) oxygenating means for introducing an oxygen-containing gas into said chamber, the improvement wherein: (A) said oxygenating means introduces said gas in amounts to provide within said chamber an amount of oxygen equal to about 90 to 110 percent of stoichiometric for burning within said chamber refuse having about said average predetermined rate of Btu's; (B) said floor has a horizontal area surrounded by said walls such that the area ratio of said average predetermined rate of Btu./hr. to said area is within the range of about 75,000 to 135,000 Btu./sq.ft. hr.; and (C) said chamber has a volume between said walls, roof, and floor such that the volume ratio of said average predetermined rate of Btu per hour to said volume is within the range of about 7,000 to 15,000 Btu./cu.ft.hr.

Claim 150

Dependent Claim 233 words

In a combustion chamber for burning bulk refuse and hydrocarbon-containing liquids at an average predetermined rate of But's per hour, said chamber having: (a) four substantially fire-resistant walls connected together, with first and second pairs of said walls facing each other; (b) a substantially fire-resistant roof connected to said walls; (c) a fire-resistant hearth floor coupled to all of said walls; (d) an inlet opening formed in one of said walls of said first pair for the introduction of refuse; (e) an outlet opening formed in said roof for the egress of the gaseous products of combustion from said chamber; and (f) oxygenating means for introducing an oxygen-containing gas into said chamber, the improvement wherein: (A) said oxygenating means introduces said gas in amounts to provide within said chamber an amount of oxygen equal to about 90 to 110 percent of stoichiometric for burning within said chamber refuse having about said average predetermined rate of Btu's; (B) said floor has a horizontal area surrounded by said walls such that the area ratio of said average predetermined rate of Btu./hr. to said area is within the range of about 75,000 to 135,000 Btu./sq.ft. hr.; and (C) said chamber has a volume between said walls, roof, and floor such that the volume ratio of said average predetermined rate of Btu per hour to said volume is within the range of about 7,000 to 15,000 Btu./cu.ft.hr.

Claim 151

Dependent Claim 20 words

The improvement of claim 146 wherein said volume ratio is within the range of about 10,000 to 15,000 Btu/cu.ft. hr.

Claim 152

Dependent Claim 29 words

The improvement of claim 147 further including chamber control means for maintaining the lift velocity of the gases within said main chamber to below about two feet per second.

Claim 153

Dependent Claim 22 words

The improvement of claim 148 wherein said chamber control means maintains a temperature in said chamber at at least about 1400° F.

Claim 154

Dependent Claim 22 words

The improvement of claim 149 wherein said chamber control means maintains a temperature in said chamber between about 1400° and 1500° F.

Claim 155

Dependent Claim 35 words

The improvement of claim 150 further including nozzles located in said hearth floor and wherein said oxygenating means is coupled to said nozzles and passes said oxygen-containing gas through said nozzles into said main chamber.

Claim 156

Dependent Claim 34 words

The improvement of claim 151 wherein said main chamber includes nozzles located near the roof of said main chamber and wherein said oxygenating means introduces said oxygen-containing gas through said nozzles near said roof.

Claim 157

Dependent Claim 26 words

The improvement of claim 152 wherein about three fourths of the oxygen-containing gas introduced by said oxygenating means is introduced through said nozzles in said floor.

Claim 158

Dependent Claim 20 words

The improvement of claim 153 wherein said oxygenating means introduces said oxygen-containing gas through said nozzles in said floor horizontally.

Claim 159

Dependent Claim 123 words

The improvement of claim 154 further including second burner means, located in said combustion chamber, for burning a fuel in said combustion chamber, said burner means having a high and a low setting and, when in its high setting, burning more fuel than when in its low setting; sensing means, located in proximity to said combustion chamber, for determining a temperature within said combustion chamber; and control means, coupled to said sensing means and to said burner means, for, when the temperature determined by said sensing means is above a predetermined set point, placing said burner means at its low setting and, when the temperature determined by said sensing means is below said set point, placing said burner means in its high setting.

Claim 160

Dependent Claim 30 words

The improvement of claim 155 wherein said oxygenating means introduces said oxygen-containing gas through said nozzles in said floor of said chamber with a velocity not exceeding about 300 ft./minute.

Claim 161

Dependent Claim 53 words

The improvement of claim 156 wherein said combustion chamber has first and second walls that are vertical and parallel to each other with said first inlet opening formed in said first wall and wherein said combustion chamber has a substantially rectangular configuration on cross-sectional planes taken parallel to said first and second walls.

Claim 162

Dependent Claim 52 words

The improvement of claim 157 wherein the length of said first and second walls is substantially the same and the ratios of the height of said first wall to the lengths of said first and second walls to the distance between said first and second walls is between about 1:9:2 to 1:1.1:3.5.

Claim 163

Dependent Claim 154 words

The improvement of claim 158 wherein: (1) said sensing means is a first sensing means, said set point is a first set point, and said control means is a first control means; (2) said oxygenating means has a high setting and a low setting and, when in its high setting, introduces a greater volume of gas into said chamber than when in its low setting; (3) said incinerator system further includes second sensing means, for determining the temperature of the gaseous products of combustion after passing through said outlet opening and second control means, coupled to said second sensing means and to said oxygenating means, for, when the temperature determined by said second sensing means is above a second predetermined set point, placing said oxygenating means in its low setting and, when the temperature determined by said second sensing means is below said second set point, placing said oxygenating means in its high setting.

Claim 164

Dependent Claim 26 words

The improvement of claim 159 further including loading means, coupled to said combustion chamber, for placing bulk refuse through said inlet opening onto said hearth floor.

Claim 165

Dependent Claim 97 words

The improvement of claim 158 wherein said chamber further includes, (1) for each particular nozzle of said nozzles in said floor, a particular access port in fluid communication with said particular nozzle, said access port for said particular nozzle being located such that a substantially straight rod introduced sufficiently far through said particular access port will pass through said particular nozzle into said main chamber, and (2) a cover engageable with and disengageable from said particular access port, said cover, when engaged with said particular access port, preventing the passage of fluid through said particular access port.

Claim 166

Dependent Claim 59 words

The improvement of claim 158 said oxygenating means includes first and second portions, said first portion introducing said oxygen-containing gas through a first set of said nozzles in said hearth floor and said second portion introducing said oxygen-containing gas into a second set of said nozzles in said floor, said first and second sets being different from each other.

Claim 167

Dependent Claim 14 words

The improvement of claim 158 wherein said volume ratio is about 12,000 Btu./cu.ft. hr.

Claim 168

Dependent Claim 16 words

The improvement of claim 163 wherein said area ratio is less than about 100,000 Btu./sq.ft. hr.

Claim 169

Dependent Claim 27 words

The improvement of claim 164 wherein said oxygenating means introduces said oxygen-containing gas through said nozzles in said floor with a velocity not exceeding about 150 ft./minute.

Claim 170

Dependent Claim 28 words

The improvement of claim 165 wherein said chamber control means maintains the lift velocity of the gases within said main chamber to below about one foot per second.

Claim 171

Dependent Claim 36 words

The improvement of claim 166 wherein said ratio of said height of said first wall to said lengths of said first and second walls to the distance between said first and second walls is about 1:1:2.5.

Claim 172

Dependent Claim 47 words

The improvement of claim 167 including exchange means for passing a heat exchange medium in proximity to the interior of said combustion chamber for a sufficient period to heat said exchange medium and then passing said heated exchange medium away from said interior of said combustion chamber.

Claim 173

Dependent Claim 37 words

The improvement of claim 168 wherein said exchange means includes a membrane wall located at least in part on the interior of said combustion chamber, said membrane wall including channels for the passage of said exchange medium.

Claim 174

Dependent Claim 36 words

The improvement of claim 169 wherein said membrane wall is constructed of a metallic material and further includes a ceramic coating on at least a portion of the side facing said interior of said combustion chamber.

Claim 175

Dependent Claim 31 words

The improvement of claim 167 further including programmable controller means, coupled to said chamber, first and second control means, for controlling the operation of said chamber, first and second control means.

Claim 176

Dependent Claim 52 words

The improvement of claim 171 wherein said floor extends from said first wall to beyond said second wall and said combustion chamber further includes an enclosed burnout area in communication with the remainder of said chamber, said burnout area having less height above said floor than the height of said first wall.

Claim 177

Dependent Claim 202 words

In a combustion chamber for burning bulk refuse and hydrocarbon-containing liquids at an average predetermined rate of Btu. per hour, said chamber having: (a) four substantially fire-resistant walls connected together, with first and second pairs of said walls facing each other; (b) a substantially fire-resistant roof connected to said walls; (c) a fire-resistant hearth floor coupled to all of said walls; (d) an inlet opening formed in one of said walls of said first pair for the introduction of refuse; (e) an outlet opening formed in said roof for the egress of the gaseous products of combustion from said chamber; and (f) a plurality of nozzles located in said floor through which a gas can flow into said chamber and extending substantially all of the distance between said first pair of walls, the improvement comprising oxygenating means for: (A) introducing an oxygen-containing gas through said nozzles into said chamber, in amounts to provide within said chamber an amount of said oxygen equal to about 90 to 110 percent of stoichiometric for burning within said chamber refuse having about said average predetermined rate of Btu.; and (B) passing said gas out of said nozzles with a velocity of less than about 300 ft./min.

Claim 178

Dependent Claim 202 words

In a combustion chamber for burning bulk refuse and hydrocarbon-containing liquids at an average predetermined rate of Btu. per hour, said chamber having: (a) four substantially fire-resistant walls connected together, with first and second pairs of said walls facing each other; (b) a substantially fire-resistant roof connected to said walls; (c) a fire-resistant hearth floor coupled to all of said walls; (d) an inlet opening formed in one of said walls of said first pair for the introduction of refuse; (e) an outlet opening formed in said roof for the egress of the gaseous products of combustion from said chamber; and (f) a plurality of nozzles located in said floor through which a gas can flow into said chamber and extending substantially all of the distance between said first pair of walls, the improvement comprising oxygenating means for: (A) introducing an oxygen-containing gas through said nozzles into said chamber, in amounts to provide within said chamber an amount of said oxygen equal to about 90 to 110 percent of stoichiometric for burning within said chamber refuse having about said average predetermined rate of Btu.; and (B) passing said gas out of said nozzles with a velocity of less than about 300 ft./min.

Claim 179

Dependent Claim 24 words

The improvement of claim 173 further including chamber control means for maintaining a temperature in said chamber of about between 1400° and 1500° F.

Claim 180

Dependent Claim 33 words

The improvement of claim 174 wherein said chamber includes air nozzles located near the roof of said chamber and wherein said oxygenating means introduces said oxygen-containing gas through said nozzles near said roof.

Claim 181

Dependent Claim 20 words

The improvement of claim 175 wherein said oxygenating means introduces said oxygen-containing gas through said nozzles in said floor horizontally.

Claim 182

Dependent Claim 26 words

The improvement of claim 176 wherein about three fourths of the oxygen-containing gas introduced by said oxygenating means is introduced through said nozzles in said floor.

Claim 183

Dependent Claim 122 words

The improvement of claim 177 further including burner means, located in said combustion chamber, for burning a fuel in said combustion chamber, said burner means having a high and a low setting and, when in its high setting, burning more fuel than when in its low setting; sensing means, located in proximity to said combustion chamber for determining a temperature within said combustion chamber; and control means, coupled to said sensing means and to said burner means for, when the temperature determined by said sensing means is above a predetermined set point, placing said burner means at its low setting and, when the temperature determined by said sensing means is below said set point, placing said burner means in its high setting.

Claim 184

Dependent Claim 27 words

The improvement of claim 178 wherein said oxygenating means introduces said oxygen-containing gas through said nozzles in said floor with a velocity not exceeding about 150 ft./minute.

Claim 185

Dependent Claim 53 words

The improvement of claim 179 wherein said combustion chamber has first and second walls that are vertical and parallel to each other with said first inlet opening formed in said first wall and wherein said combustion chamber has a substantially rectangular configuration on cross-sectional planes taken parallel to said first and second walls.

Claim 186

Dependent Claim 52 words

The improvement of claim 180 wherein the length of said first and second walls is substantially the same and the ratios of the height of said first wall to the lengths of said first and second walls to the distance between said first and second walls is between about 1:0.9:2 to 1:1.1:3.5.

Claim 187

Dependent Claim 52 words

The improvement of claim 181 wherein said floor extends from said first wall to beyond said second wall and said combustion chamber further includes an enclosed burnout area in communication with the remainder of said chamber, said burnout area having less height above said floor than the height of said first wall.

Claim 188

Dependent Claim 154 words

The improvement of claim 181 wherein: (1) said sensing means is a first sensing means, said set point is a first set point, and said control means is a first control means; (2) said oxygenating means has a high setting and a low setting and, when in its high setting, introduces a greater volume of gas into said main chamber than when in its low setting; (3) said improvement further includes second sensing means, for determining the temperature of the gaseous products of combustion after passing through said outlet opening and second control means, coupled to said second sensing means and to said oxygenating means, for, when the temperature determined by said second sensing means is above a second predetermined set point, placing said oxygenating means in its low setting and, when the temperature determined by said second sensing means is below said second set point, placing said oxygenating means in its high setting.

Claim 189

Dependent Claim 26 words

The improvement of claim 181 further including loading means, coupled to said combustion chamber, for placing bulk refuse through said inlet opening onto said hearth floor.

Claim 190

Dependent Claim 97 words

The improvement of claim 181 wherein said chamber further includes, (1) for each particular nozzle of said nozzles in said floor, a particular access port in fluid communication with said particular nozzle, said access port for said particular nozzle being located such that a substantially straight rod introduced sufficiently far through said particular access port will pass through said particular nozzle into said main chamber, and (2) a cover engageable with and disengageable from said particular access port, said cover, when engaged with said particular access port, preventing the passage of fluid through said particular access port.

Claim 191

Dependent Claim 60 words

The improvement of claim 181 wherein said oxygenating means includes first and second portions, said first portion introducing said oxygen-containing gas through a first set of said nozzles in said hearth floor and said second portion introducing said oxygen-containing gas through a second set of said nozzles in said floor, said first and second sets being different from each other.

Claim 192

Dependent Claim 28 words

The improvement of claim 186 wherein said chamber control means maintains the lift velocity of the gases within said main chamber to below about one foot per second.

Claim 193

Dependent Claim 35 words

The improvement of claim 187 wherein said ratio of said height of said first wall to said lengths of said first second walls to the distance between said first and second walls is about 1:1:2.5.

Claim 194

Dependent Claim 47 words

The improvement of claim 188 including exchange means for passing a heat exchange medium in proximity to the interior of said combustion chamber for a sufficient period to heat said exchange medium and then passing said heated exchange medium away from said interior of said combustion chamber.

Claim 195

Dependent Claim 37 words

The improvement of claim 189 wherein said exchange means includes a membrane wall located at least in port on the interior of said combustion chamber, said membrane wall including channels for the passage of said exchange medium.

Claim 196

Dependent Claim 192 words

In a combustion chamber for bulk refuse and hydrocarbon-containing liquids having: (a) four substantially fire-resistant walls connected together, with first and second pairs of said walls facing each other; (b) a substantially fire-resistant roof connected to said walls; (c) a fire-resistant floor coupled to all of said walls; (d) an inlet opening formed in one of said walls of said first pair for the introduction of refuse; and (e) an outlet opening formed in said roof for the egress of the gaseous products of combustion from said chamber; the improvement wherein: (A) the walls of said first pair are substantially parallel to each other, the walls of said second pair are substantially parallel to each other, and said chamber has a substantially rectangular shape on cross-sectional planes taken parallel to said walls of said first pair; and (B) said one wall of said first pair and said walls of said second pair have substantially the same height and the ratios of said height on the length of the walls of said first pair to the length of the walls of said second pair fall within the range or about 1:0.9:2 to 1:1.1:3.5.

Claim 197

Dependent Claim 192 words

In a combustion chamber for bulk refuse and hydrocarbon-containing liquids having: (a) four substantially fire-resistant walls connected together, with first and second pairs of said walls facing each other; (b) a substantially fire-resistant roof connected to said walls; (c) a fire-resistant floor coupled to all of said walls; (d) an inlet opening formed in one of said walls of said first pair for the introduction of refuse; and (e) an outlet opening formed in said roof for the egress of the gaseous products of combustion from said chamber; the improvement wherein: (A) the walls of said first pair are substantially parallel to each other, the walls of said second pair are substantially parallel to each other, and said chamber has a substantially rectangular shape on cross-sectional planes taken parallel to said walls of said first pair; and (B) said one wall of said first pair and said walls of said second pair have substantially the same height and the ratios of said height on the length of the walls of said first pair to the length of the walls of said second pair fall within the range or about 1:0.9:2 to 1:1.1:3.5.

Claim 198

Dependent Claim 13 words

The improvement of claim 191 wherein said chamber includes a fire-resistant hearth floor.

Claim 199

Dependent Claim 54 words

The improvement of claim 192 further including oxygenating means, coupled to said chamber, for introducing into said chamber an amount of oxygen-containing gas to provide within said chamber an amount of oxygen that is within 10 percent of the stoichiometric amount required, on a time average basis, for the refuse placed within said chamber.

Claim 200

Dependent Claim 23 words

The improvement of claim 193 further including chamber control means for maintaining the temperature within said chamber between about 1400° and 1500° F.

Claim 201

Dependent Claim 35 words

The improvement of claim 194 further including nozzles located in said hearth floor and wherein said oxygenating means is coupled to said nozzles and passes said oxygen-containing gas through said nozzles into said main chamber.

Claim 202

Dependent Claim 33 words

The improvement of claim 195 wherein said chamber includes nozzles located near the roof of said main chamber and wherein said oxygenating means introduces said oxygen-containing gas through said nozzles near said roof.

Claim 203

Dependent Claim 26 words

The improvement of claim 196 wherein about three fourths of the oxygen-containing gas introduced by said oxygenating means is introduced through said nozzles in said floor.

Claim 204

Dependent Claim 20 words

The improvement of claim 197 wherein said oxygenating means introduces said oxygen-containing gas through said nozzles in said floor horizontally.

Claim 205

Dependent Claim 122 words

The improvement of claim 198 further including burner means, located in said combustion chamber, for burning a fuel in said combustion chamber, said burner means having a high and a low setting and, when in its high setting, burning more fuel than when in its low setting; sensing means, located in proximity to said combustion chamber, for determining a temperature within said combustion chamber; and control means, coupled to said sensing means and to said burner means for, when the temperature determined by said sensing means is above a predetermined set point, placing said burner means in its low setting and, when the temperature determined by said sensing means is below said set point, placing said burner means in its high setting.

Claim 206

Dependent Claim 53 words

The improvement of claim 199 wherein said floor extends from said first wall to beyond said second wall and said combustion chamber further includes an enclosed burnout area, in communication with the remainder of said main chamber, said burnout area having less height above said floor than the height of said first wall.

Claim 207

Dependent Claim 154 words

The improvement of claim 200 wherein: (1) said sensing means is a first sensing means, said set point is a first set point, and said control means is a first control means; (2) said oxygenating means has a high setting and a low setting and, when in its high setting, introduces a greater volume of gas into said chamber than when in its low setting; and (3) said improvement further includes second sensing means, for determining the temperature of the gaseous products of combustion after passing through said outlet opening, and second control means, coupled to said second sensing means and to said oxygenating means, for, when the temperature determined by said second sensing means is above a second predetermined set point, placing said oxygenating means in its low setting and, when the temperature determined by said second sensing means is below said second set point, placing said oxygenating means in its high setting.

Claim 208

Dependent Claim 26 words

The improvement of claim 200 further including loading means, coupled to said combustion chamber, for placing bulk refuse through said inlet opening onto said hearth floor.

Claim 209

Dependent Claim 97 words

The improvement of claim 200 wherein said chamber further includes, (1) for each particular nozzle of said nozzles in said floor, a particular access port in fluid communication with said particular nozzle, said access port for said particular nozzle being located such that a substantially straight rod introduced sufficiently far through said particular access port will pass through said particular nozzle into said main chamber, and (2) a cover engageable with and disengageable from said particular access port, said cover, when engaged with said particular access port, preventing the passage of fluid through said particular access port.

Claim 210

Dependent Claim 60 words

The improvement of claim 200 wherein said oxygenating means includes first and second portions, said first portion introducing said oxygen-containing gas through a first set of said nozzles in said hearth floor and said second portion introducing said oxygen-containing gas through a second set of said nozzles in said floor, said first and second sets being different from each other.

Claim 211

Dependent Claim 28 words

The improvement of claim 200 wherein said chamber control means maintains the lift velocity of the gases within said main chamber to below about one foot per second.

Claim 212

Dependent Claim 35 words

The improvement of claim 200 wherein said ratio of said height of said first wall to said lengths of said first second walls to the distance between said first and second walls is about 1:1:2.5.

Claim 213

Dependent Claim 47 words

The improvement of claim 200 including exchange means for passing a heat exchange medium in proximity to the interior of said combustion chamber for a sufficient period to heat said exchange medium and then passing said heated exchange medium away from said interior of said combustion chamber.

Claim 214

Dependent Claim 37 words

The improvement of claim 207 wherein said exchange means includes a membrane wall located at least in part on the interior of said combustion chamber, said membrane wall including channels for the passage of said exchange medium.

Claim 215

Dependent Claim 13 words

The improvement of claim 208 wherein said exchange medium is a water medium.

Claim 216

Dependent Claim 268 words

An incinerator system for bulk refuse and hydrocarbon-containing liquids comprising: (A) a main combustion chamber having: (1) a first inlet opening for the introduction of solid bulk refuse; (2) a first outlet opening for the egress of the gaseous products of combustion from said main combustion chamber; and (3) first exchange means for removing heat from said main chamber in a form useful elsewhere, said exchange means including: (a) a heat exchanger conduit in said main chamber for carrying a heat exchange fluid through said main chamber; (b) inlet means for introducing a heat exchange fluid into said heat exchanger conduit; and (c) outlet means for permitting the egress of said heat exchanger fluid from said heat exchanger conduit; (B) a reburn unit having: (1) a second inlet opening coupled to and in fluid communication with said first outlet opening; (2) a second outlet opening for the egress of the gaseous products of combustion from said reburn unit; (3) burner means, coupled to said unit, for burning a fuel in said reburn unit; (4) oxygenating means, coupled to said reburn unit, for introducing an oxygen-containing gas into said reburn unit; and (5) insulating means for preventing the escape of substantial heat from said reburn unit except through said second outlet opening; and (C) a recovery unit having: (1) a third inlet opening coupled to and in fluid communication with said second outlet opening; (2) a third outlet opening for the egress of the gaseous products of combustion from said recovery unit; and (3) second exchange means for removing heat from said recovery unit in a form useful elsewhere.

Claim 217

Dependent Claim 268 words

An incinerator system for bulk refuse and hydrocarbon-containing liquids comprising: (A) a main combustion chamber having: (1) a first inlet opening for the introduction of solid bulk refuse; (2) a first outlet opening for the egress of the gaseous products of combustion from said main combustion chamber; and (3) first exchange means for removing heat from said main chamber in a form useful elsewhere, said exchange means including: (a) a heat exchanger conduit in said main chamber for carrying a heat exchange fluid through said main chamber; (b) inlet means for introducing a heat exchange fluid into said heat exchanger conduit; and (c) outlet means for permitting the egress of said heat exchanger fluid from said heat exchanger conduit; (B) a reburn unit having: (1) a second inlet opening coupled to and in fluid communication with said first outlet opening; (2) a second outlet opening for the egress of the gaseous products of combustion from said reburn unit; (3) burner means, coupled to said unit, for burning a fuel in said reburn unit; (4) oxygenating means, coupled to said reburn unit, for introducing an oxygen-containing gas into said reburn unit; and (5) insulating means for preventing the escape of substantial heat from said reburn unit except through said second outlet opening; and (C) a recovery unit having: (1) a third inlet opening coupled to and in fluid communication with said second outlet opening; (2) a third outlet opening for the egress of the gaseous products of combustion from said recovery unit; and (3) second exchange means for removing heat from said recovery unit in a form useful elsewhere.

Claim 218

Dependent Claim 15 words

The incinerator system of claim 210 wherein said main chamber includes a fire-resistant hearth floor.

Claim 219

Dependent Claim 70 words

The incinerator system of claim 211 wherein said oxygenating means is a first oxygenating means and further including second oxygenating means, coupled to said main chamber, for introducing into said main chamber an amount of oxygen-containing gas to provide within said main chamber an amount of oxygen that is within 10 percent of the stoichiometric amount required, on a time average basis, for the refuse placed within said main chamber.

Claim 220

Dependent Claim 28 words

The incinerator system of claim 212 wherein the distance in said reburn chamber from said second inlet opening to said second outlet opening is at least 24 feet.

Claim 221

Dependent Claim 23 words

The incinerator system of claim 213 wherein said burner means maintains the temperature within said reburn chamber at at least about 1400° F.

Claim 222

Dependent Claim 40 words

The incinerator system of claim 214 wherein said burner means is a first burner means and further including second burner means, coupled to said main chamber, for maintaining the temperature within said main chamber at about 800° to 1500° F.

Claim 223

Dependent Claim 59 words

The incinerator system of claim 215 wherein said system is designed to receive, on a time average basis, refuse having an average predetermined rate of Btu's per hour and wherein said floor has a horizontal area such that the area ratio of said average predetermined rate of Btu/hr. is within the range of about 75,000 to 135,000 Btu/sq.ft. hr.

Claim 224

Dependent Claim 38 words

The incinerator system of claim 216 wherein said chamber has a volume such that the volume ratio of said average predetermined rate of Btu./hr. to said volume is within the range of about 7,000 to 15,000 Btu./cu.ft. hr.

Claim 225

Dependent Claim 15 words

The incinerator system of claim 217 wherein said volume ratio is about 7,500 Btu/cu.ft. hr.

Claim 226

Dependent Claim 39 words

The incinerator system of claim 217 wherein said volume ratio is within the range of about 10,000 to 15,000 Btu/cu.ft. hr. and said second burner means maintains the temperature within said main chamber at about 1400° to 1500° F.

Claim 227

Dependent Claim 34 words

The incinerator system of claim 219 further including nozzles located in said hearth floor and wherein said second oxygenating means couples to and passes said oxygen-containing gas through said nozzles into said main chamber.

Claim 228

Dependent Claim 36 words

The incinerator system of claim 220 wherein said main chamber includes nozzles located near the roof of said main chamber and wherein said second oxygenating means introduces said oxygen-containing gas through said nozzles near said roof.

Claim 229

Dependent Claim 28 words

The incinerator system of claim 221 wherein about three fourths of the oxygen-containing gas introduced by said second oxygenating means is introduced through said nozzles in said floor.

Claim 230

Dependent Claim 116 words

The incinerator system of claim 222 wherein said second burner means has a high and a low setting and, when in its high setting, burns more fuel than when in its low setting and further including sensing means, located in proximity to said main combustion chamber, for determining a temperature within said main combustion chamber and control means, coupled to said sensing means and to said second burner means, for, when the temperature determined by said sensing means is above a predetermined set point, placing said second burner means in its low setting and, when the temperature determined by said sensing means is below said set point, placing said second burner means in its high setting.

Claim 231

Dependent Claim 33 words

The incinerator system of claim 223 wherein said second oxygenating means introduces said oxygen-containing gas through said nozzles in said floor of said main chamber with a velocity not exceeding about 300 ft./minute.

Claim 232

Dependent Claim 105 words

The incinerator system of claim 224 wherein (1) said main combustion chamber has first and second walls that are vertical and parallel to each other with said first inlet opening formed in said first wall; (2) wherein said main combustion chamber has a substantially rectangular configuration on cross-sectional planes taken parallel to said first and second walls; and (3) the length of said first and second walls is substantially the same and the ratios of the height of said first wall to the lengths of said first and second walls to the distance between said first and second walls is between about 1.9:2 to 1:1.1:3.5.

Claim 233

Dependent Claim 29 words

The incinerator system of claim 225 further including loading means, coupled to said main combustion chamber, for placing bulk refuse through said first inlet opening onto said hearth floor.

Claim 234

Dependent Claim 31 words

The incinerator system of claim 226 further including main chamber control means for maintaining the lift velocity of the gases within said main chamber to below about two feet per second.

Claim 235

Dependent Claim 99 words

The incinerator system of claim 227 wherein (1) said main chamber includes third and fourth walls connected to said first and second walls, said first, second, third and fourth walls being coupled to said floor; (2) wherein said floor includes (a) vertical steps aligned parallel to said third and fourth walls and (b) substantially horizontal flat planes interconnecting adjacent steps, said nozzles in said floor being located in each of said vertical steps and extending substantially the entire distance between said first and second walls; and (3) the terminus of each of said nozzles forms a substantially vertical plane.

Claim 236

Dependent Claim 38 words

The incinerator system of claim 228 wherein the width of said substantially horizontal flat planes is less than about 24 inches and the distance between adjoining nozzles in said vertical steps is no greater than about nine inches.

Claim 237

Dependent Claim 42 words

The incinerator system of claim 229 further including third burner means, coupled to said main chamber, for burning, within said main chamber, an auxillary nonrefuse fuel in an amount to supply within said main combustion chamber said average predetermined amount of Btu's.

Claim 238

Dependent Claim 67 words

The incinerator system of claim 230 wherein said first outlet opening and said second inlet opening are coupled together and form a conduit from said main combustion chamber to said reburn unit and wherein the general direction of gases passing through said conduit forms an angle of about 60° with the general direction of movement of said gases in said reburn unit after passing through said conduit.

Claim 239

Dependent Claim 37 words

The incinerator system of claim 231 further including damping means, coupled to said conduit, for changing the size of the passageway provided by said conduit for said gases passing from said main combustion chamber to reburn unit.

Claim 240

Dependent Claim 54 words

The incinerator system of claim 225 wherein said reburn unit includes a double-walled plenum coupled to said first oxygenating means and said plurality of jets, said first oxygenating means providing an oxygen-containing gas into said plenum, under pressure, said oxygen-containing gas, when contained in said plenum under pressure, passing through said plurality of jets.

Claim 241

Dependent Claim 19 words

The incinerator system of claim 233 wherein said plenum entirely surrounds at least a portion of said reburn unit.

Claim 242

Dependent Claim 37 words

The incinerator system of claim 234 wherein said plurality of jets is attached to one wall of said plenum, and said first oxygenating means includes an ambient air blower, coupled to the other wall of said plenum.

Claim 243

Dependent Claim 40 words

The incinerator system of claim 235 wherein the direction of motion of said oxygen-containing gas through said jets of said plurality makes an acute angle relative to the direction of passage of said gaseous combustion products in said reburn unit.

Claim 244

Dependent Claim 85 words

The incinerator system of claim 236 wherein (1) said reburn unit has a substantially circular configuration on cross-sectional planes taken perpendicular to the general direction of passage of gas through said reburn unit; (2) said plurality of jets is located in rings around the circumference of said reburn unit, adjacent jets on a ring in said plurality being separated by a separational angle; and (3) the jets on adjacent rings in said reburn unit are staggered from each other by half of said separational angle.

Claim 245

Dependent Claim 259 words

The incinerator system of claim 236 wherein said sensing means is a first sensing means, said set point is a first set point, said control means is a first control means, said first burner means has a high and a low setting and, when in its high setting, burns more fuel than when in its low setting, and said first burner means has a plurality of settings proportionate between its high and low settings, and further including (1) second sensing means, located in proximity to said reburn unit, for determining a temperature within said reburn unit, and (2) second control means, coupled to said second sensing means and to said second burner means for (a), when the temperature determined by said second sensing means is above a second predetermined set point, placing said second burner means in its low setting; (b), when the temperature determined by said second sensing means is below a third predetermined set point which is not higher than said second set point, placing said second burner means in its high setting; and (c), when said second sensing means determines a temperature between said second and third set points, placing said second burner means in one of its proportionate settings, said second control means placing said burner means in a first proportionate setting when said second sensing means determines one temperature and a second proportionate setting when said second sensing means determines another temperature, said first proportionate setting being not more than said second proportionate setting when said one temperature is higher than said other temperature.

Claim 246

Dependent Claim 114 words

The incinerator system of claim 238 further including venting means, coupled to and in fluid communication with said second outlet opening and having a fourth outlet opening venting directly into the atmosphere, for permitting the passage of the gaseous products of combustion from said reburn unit to the atmosphere without passing through said processing chamber; a cover, coupled to said venting means, and having an open and a closed configuration, said cover, when in said closed configuration, preventing the passage of substantial amounts of gas through said fourth outlet opening; and venting control means, coupled to said venting means and to said cap for moving said cap between said open and said closed configurations.

Claim 247

Dependent Claim 85 words

The incinerator system of claim 239 further including abnormal-condition sensing means coupled to said processing chamber and said venting control means, for (1) determining the presence of one or more of a predetermined group of improper conditions of operation of said system and (2), when determining that at least one of said predetermined group of improper operating conditions exists, inducing said venting control means to place said cap in said open configuration without otherwise affecting the operation of said main combustion chamber and reburn unit.

Claim 248

Dependent Claim 146 words

The incinerator system of claim 240 further including (1) induced draft means, coupled to said third outlet opening, for inducing a flow of gas from said third inlet opening through said recovery unit and out said third outlet opening, said induced draft means having a plurality of settings and, when in one of said settings, inducing a different amount of draft through said recovery unit than when in the other of said settings; (2) draft sensing means, located in close proximity to said second outlet opening, for determining the velocity of gases passing through said second outlet opening; and (3) draft control means, coupled to said draft sensing means and said induced draft means, for, in response to the velocity of the gases passing through said second outlet opening as determined by said draft sensing means, placing said induced draft means in one of its settings.

Claim 249

Dependent Claim 117 words

The incinerator system of claim 241 wherein said predetermined group is a first group, and said venting control means automatically places said cap in said open configuration when said abnormal-condition sensing means determines the presence of at least one of said first predetermined group of improper conditions, said abnormal-condition sensing means also determines the presence of one or more of a second group of improper conditions of operation of said system in which said main combustion chamber and said reburn unit should terminate their operation, and, when said abnormal-condition sensing means determines the presence of at least one of said conditions of said second group, said venting control means automatically places said cap in said open configuration.

Claim 250

Dependent Claim 42 words

The incinerator system of claim 242 further including introducing means for adding to said gaseous products of combustion between said second outlet opening and said second exchange means a cooler gas having a temperature lower than said combustion products to which added.

Claim 251

Dependent Claim 41 words

The incinerator system of claim 243 including recirculating means, coupled to said introducing means and to said third outlet means, for providing to said introducing means, as said cooler gas, said gaseous combustion products after passage through said second exchange means.

Claim 252

Dependent Claim 529 words

The incinerator system of claim 244 wherein said reburn unit includes: (A) a first reburn chamber having: (1) said second inlet opening as its inlet opening; (2) a fifth outlet opening for the egress of the gaseous products of combustion from said first chamber; (3) said second burner means located in proximity to said second inlet opening; (4) a first set of said plurality of jets extending into said first reburn chamber, said first set of jets extending at least about half of the distance from said second inlet opening to said fifth outlet opening; and (5) a first portion of said first oxygenating means, coupled to said first set of said plurality of jets, for introducing an oxygen-containing gas through said first set of said plurality of jets into said first reburn chamber, said first portion of said first oxygenating means having a high and a low setting and, when in its high setting, introducing a greater volume of gas through said jets than when in its low setting; (B) a second reburn chamber having: (1) a fourth inlet opening coupled to and in fluid communication with said fifth outlet opening; (2) said second outlet opening as its outlet opening for the egress of the gaseous products of combustion from said second chamber, (3) a second set of said plurality of jets extending into said second reburn chamber, said jets extending at least about half of the distance from said fifth inlet opening to said second outlet opening; and (4) a second portion of said first oxygenating means, coupled to said second set of said plurality of jets, for introducing an oxygen-containing gas through said second set of said plurality of jets into said second chamber, said second portion of said first oxygenating means having a high and a low setting and, when in its high setting, introducing a greater volume of gas through said second set of said plurality of jets than when in its low setting; (D) third sensing means, located in proximity to said first reburn chamber, for determining a temperature within said first reburn chamber; (E) third control means, coupled to said first portion of said first oxygenating means and to said third sensing means, for, when the temperature determined by said third sensing means is above a fourth predetermined set point, placing said first portion of said first oxygenating means in its high setting and, when the temperature determined by said third sensing means is below said fourth set point, placing said first portion of said first oxygenating means in its low setting; (F) fourth sensing means, located in proximity to said second reburn chamber, for determining a temperature within said second reburn chamber; and (G) fourth control means, coupled to said fourth sensing means and to said second portion of said first oxygenating means, for, when the temperature determined by said fourth sensing means is above a fifth predetermined set point, placing said second portion of said first oxygenating means in its high setting and, when the temperature determined by said fourth sensing is below said fifth set point, placing said second portion of said first oxygenating means in its low setting.

Claim 253

Dependent Claim 94 words

The incinerator system of claim 245 further including a fifth sensing means, located in proximity to said second reburn chamber, for determining a temperature within said second reburn chamber and wherein said second burner means includes an off setting in which said second burner means burns no fuel; said second control means is coupled to said fifth sensing means; and, when the temperature determined by said fifth sensing means exceeds a sixth predetermined set point, higher than said fifth set point, said second control means places said second burner means in its off setting.

Claim 254

Dependent Claim 136 words

The incinerator system of claim 246 wherein: (1) said second oxygenating means has a high setting and a low setting and, when in its high setting, introduces a greater volume of gas into said main chamber than when in its low setting; (2) said incinerator system further includes sixth sensing means, located in proximity to said second reburn chamber, for determining a temperature within said second reburn chamber; and (3) fifth control means, coupled to said sixth sensing means and to said second oxygenating means, for, when the temperature determined by said sixth sensing means is above a seventh predetermined set point, placing said second oxygenating means in its low setting and, when the temperature determined by said sixth sensing means is below said sixth set point, placing said second oxygenating means in its high setting.

Claim 255

Dependent Claim 44 words

The incinerator system of claim 247 further including switching means, coupled to said loading means, for, when the temperature determined by said sixth sensing means is above said seventh predetermined set point, preventing said loading means from placing refuse into said main combustion chamber.

Claim 256

Dependent Claim 16 words

The incinerator system of claim 248 wherein said sixth and seventh set points are the same.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	1987-03-27	1987-09-26	1988-03-27	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	1991-03-27	1991-09-26	1992-03-27	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	1995-03-27	1995-09-26	1996-03-27	$7700.00	Window Closed / Lapsed

Incinerator with two reburn stages, and, optionally, heat recovery

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