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US4435189A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of preparing rough textured metal coated abrasives and product resulting therefrom

Assignee: General Electric Co
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Filing: 1982-01-15
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Granted: 1984-03-06
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Expires: 2002-01-15
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Abstract

Abstract An improved metal coated abrasive is prepared with a controlled, rough textured surface, which surface has improved adherence to resinous materials when said coated abrasives are incorporated into resin bonded tools. Disclosed is a process for achieving this rough texture through a modification to the known electroless or autocatalytic techniques for coating abrasives with metals such as copper and nickel. The improvement comprises: interrupting the electroless coating process by passivating the surface one or more times; and then reactivating the passivated surface each time with a catalytic material whereby an array of preferential sites for metal deposition is obtained; and resuming normal electroless coating.

Inventors

  • 👤 Harold P. Bovenkerk

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 02:49
CPC Classifications
C; C23; C23C; C23C18/00; C23C18/16; C23C18/1601; C23C18/1633; C23C18/1635; C23C18/1646; C23C18/165; C23C18/1651; C23C18/18; C23C18/1803; C23C18/1824; C23C18/1827; C23C18/1831; C23C18/1851; C23C18/1862; C23C18/1865; C23C18/1872; C23C18/1875; C23C18/1879; C23C18/31; C23C18/32; C23C18/34; C23C18/36; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12181; Y10T428/29; Y10T428/2982; Y10T428/2991

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 125 words
An improved nickel coated crystal of diamond or cubic boron nitride which is made by the steps of: (a) treating said crystals with an acidic solution of palladium chloride; and (b) stirring said treated crystals in an aqueous solution containing coating nickel ions and hypophosphite ions capable of reducing said nickel ions to the free metal for coating said crystals; the improvement which comprises the additional steps of: (i) interrupting step (b) by forming a passivated coating on the nickel-coated crystals of step (b); (ii) reactivating said passivated coated crystals with additional acidic solution of palladium chloride whereby an array of preferential sites for nickel coating deposition is obtained; and (iii) resuming the coating process of step (b) whereby a rough nickel surface is obtained.
Claim 2
Dependent Claim 125 words
An improved nickel coated crystal of diamond or cubic boron nitride which is made by the steps of: (a) treating said crystals with an acidic solution of palladium chloride; and (b) stirring said treated crystals in an aqueous solution containing coating nickel ions and hypophosphite ions capable of reducing said nickel ions to the free metal for coating said crystals; the improvement which comprises the additional steps of: (i) interrupting step (b) by forming a passivated coating on the nickel-coated crystals of step (b); (ii) reactivating said passivated coated crystals with additional acidic solution of palladium chloride whereby an array of preferential sites for nickel coating deposition is obtained; and (iii) resuming the coating process of step (b) whereby a rough nickel surface is obtained.
Claim 3
Dependent Claim 36 words
The improved nickel coated crystal of claim 1 wherein the aqueous solution in step (b) contains nickel sulfate and sodium hypophosphite and said passivated coating in step (i) is formed by oxidation of the nickel coating.
Claim 4
Dependent Claim 24 words
The improved nickel coated crystal of claim 2 wherein said oxidation is achieved by heating said crystals in step (i) in an oxidizing acid.
Claim 5
Dependent Claim 34 words
The improved nickel coated crystal of claim 1 wherein said oxidation is achieved by treating said crystals in step (i) with an oxidizing agent selected from the group consisting of oxygen and fused nitrites.
Claim 6
Dependent Claim 36 words
The improved nickel coated crystal of claim 1 wherein said passivated coating in step (i) is a thin organic coating selected from the group consisting of phenolic resins, epoxides, heat-cured polymers, and ultra-violet radiation cured polymers.
Claim 7
Dependent Claim 21 words
The improved nickel coated crystal of claim 1 wherein said passivated coating in step (i) is a thin coating of glass.
Claim 8
Dependent Claim 14 words
A resin bond grinding wheel containing the improved nickel coated crystals of claim 1.

References Cited (Backward Citations)

DE2124637A1 Cited
US3923476A Cited
US4278448A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-03-06 1987-09-05 1988-03-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-03-06 1991-09-05 1992-03-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-03-06 1995-09-05 1996-03-06 $7700.00 Window Closed / Lapsed

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