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US4433019A Expired / Lapsed US ⏱️ 0.0 years remaining

Insulative fabric

Assignee: Individual
•
Filing: 1982-11-08
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Granted: 1984-02-21
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Expires: 2002-11-08
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Abstract

Abstract An insulative fabric generally comprises a central sheet of breathable, substantially crinkle-free, pliant, aluminized polymeric film and spaced layers of hollow, microtubular, filamentous synthetic insulation sandwiching the film. The polymeric film has sufficient tensile strength for use as a quilting fabric in quilts, comforters, or clothing, and its tensile strength may be enhanced by use of a scrim backing sheet placed directly adjacent the film. The spaced layers of synthetic insulation are individually needle-punched through the film to reduce the overall thickness of the insulation without substantially reducing the insulative capacity of the fabric and to provide passageways through the film so that the film is breathable. In this manner, the fabric has a soft, fleecy quality, is of a substantially uniform thickness, and is substantially noiseless when folded or wrinkled.

Inventors

  • 👤 James F. Chumbley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 05:55
CPC Classifications
B; B32; B32B; B32B27/00; B32B27/12; A; A41; A41D; A41D31/00; A41D31/04; A41D31/14; A41D31/145; A47; A47G; A47G9/00; A47G9/02; A47G9/0207; B32B5/00; B32B5/02; B32B5/022; B32B2367/00; E; E04; E04B; E04B1/00; E04B1/62; E04B1/74; E04B1/76; E04B2001/7683; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24058; Y10T428/24074; Y10T428/24091; Y10T428/24099; Y10T428/29; Y10T428/2913; Y10T428/2973; Y10T428/2975; Y10T428/31504; Y10T428/31678; Y10T428/31681; Y10T442/00; Y10T442/10; Y10T442/184

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 105 words
An insulative fabric, comprising: (a) a central sheet of breathable, substantially crinkle-free, pliant, aluminized polymeric film having sufficient tensile strength for use as a quilting fabric in quilts, comforters, or clothing; and (b) spaced layers of hollow, microtubular, filamentous insulation sandwiching the film, each layer being needle-punched through the film (1) to reduce the overall thickness of the insulation without substantially reducing the insulative capacity of the fabric, and (2) to provide passageways through the film so that the film is breathable, wherein the fabric has a soft, fleecy quality; is of a substantially uniform, predetermined thickness; and is substantially noiseless when folded or wrinkled.
Claim 2
Dependent Claim 105 words
An insulative fabric, comprising: (a) a central sheet of breathable, substantially crinkle-free, pliant, aluminized polymeric film having sufficient tensile strength for use as a quilting fabric in quilts, comforters, or clothing; and (b) spaced layers of hollow, microtubular, filamentous insulation sandwiching the film, each layer being needle-punched through the film (1) to reduce the overall thickness of the insulation without substantially reducing the insulative capacity of the fabric, and (2) to provide passageways through the film so that the film is breathable, wherein the fabric has a soft, fleecy quality; is of a substantially uniform, predetermined thickness; and is substantially noiseless when folded or wrinkled.
Claim 3
Dependent Claim 44 words
The fabric of claim 1, further comprising a sheet of nonwoven polyester material adjacent one side of the film and sandwiched by the insulation, the material providing substantially all of the tensile strength which allows the fabric to be used as a quilting fabric.
Claim 4
Dependent Claim 28 words
The fabric of claim 2 wherein the film is a polyethylene sheet having a thickness of no greater than about 1.25 mils, and the insulation is a polyester.
Claim 5
Dependent Claim 19 words
The fabric of claim 3 wherein the polyethylene film has about 18 ohms of aluminization deposited on one side.
Claim 6
Dependent Claim 31 words
The fabric of claim 4 wherein the fabric has an overall thickness of less than about 0.50 inch (1.27 cm) and includes between about 5-15 ounces of insulation/square yard of fabric.
Claim 7
Dependent Claim 157 words
An insulative fabric, consisting of: (a) a central sheet of breathable, substantially crinkle-free, pliant, aluminized polyethylene film having a thickness of no greater than about 1.25 mils and having about 8 ohms of aluminization deposited on one surface of the sheet; (b) a nonwoven polyester material adjacent the film to provide sufficient tensile strength to the fabric so that the fabric may be used as a quilting material in quilts, comforters, or clothing; and (c) spaced layers of hollow, microtubular, filamentous polyester insulation, each layer being independently needle-punched through the film and material (1) to reduce the overall thickness of the insulation without substantially reducing the insulative capacity of the fabric, and (2) to provide passageways through the film so that the film is breathable, wherein the fabric has a soft, fleecy quality; is of a substantially uniform, predetermined thickness of no greater than about 0.50 inch (1.27 cm); and is substantially noiseless when folded or wrinkled.
Claim 8
Dependent Claim 157 words
An insulative fabric, consisting of: (a) a central sheet of breathable, substantially crinkle-free, pliant, aluminized polyethylene film having a thickness of no greater than about 1.25 mils and having about 8 ohms of aluminization deposited on one surface of the sheet; (b) a nonwoven polyester material adjacent the film to provide sufficient tensile strength to the fabric so that the fabric may be used as a quilting material in quilts, comforters, or clothing; and (c) spaced layers of hollow, microtubular, filamentous polyester insulation, each layer being independently needle-punched through the film and material (1) to reduce the overall thickness of the insulation without substantially reducing the insulative capacity of the fabric, and (2) to provide passageways through the film so that the film is breathable, wherein the fabric has a soft, fleecy quality; is of a substantially uniform, predetermined thickness of no greater than about 0.50 inch (1.27 cm); and is substantially noiseless when folded or wrinkled.
Claim 9
Dependent Claim 175 words
An insulative fabric, comprising: (a) a sheet of substantially crinkle-free, pliant, aluminized polyethylene; (b) a scrim backing sheet adjacent to one side of the polyethylene to provide sufficient tensile strength to the fabric so that the fabric may be used as a quilting material in quilts, comforters, or clothing; and (c) spaced layers of hollow, microtubular, filamentous polyester insulation sandwiching the polyethylene and scrim backing sheet, each layer being needle-punched through the polyethylene and scrim backing sheet (1) to reduce the overall thickness of the fabric without substantially reducing the insulative capacity of the fabric, and (2) to make the fabric breathable by providing air passageways through the polyethylene and scrim backing sheet, wherein the fabric has a soft, fleecy quality; is of a substantially uniform, predetermined thickness; is substantially noiseless when folded or wrinkled, wherein one layer of insulation is immediately adjacent one surface of the polyethylene and the other layer of insulation is immediately adjacent one surface of the scrim backing sheet, and wherein the scrim backing sheet and polythylene having abutting surfaces.
Claim 10
Dependent Claim 175 words
An insulative fabric, comprising: (a) a sheet of substantially crinkle-free, pliant, aluminized polyethylene; (b) a scrim backing sheet adjacent to one side of the polyethylene to provide sufficient tensile strength to the fabric so that the fabric may be used as a quilting material in quilts, comforters, or clothing; and (c) spaced layers of hollow, microtubular, filamentous polyester insulation sandwiching the polyethylene and scrim backing sheet, each layer being needle-punched through the polyethylene and scrim backing sheet (1) to reduce the overall thickness of the fabric without substantially reducing the insulative capacity of the fabric, and (2) to make the fabric breathable by providing air passageways through the polyethylene and scrim backing sheet, wherein the fabric has a soft, fleecy quality; is of a substantially uniform, predetermined thickness; is substantially noiseless when folded or wrinkled, wherein one layer of insulation is immediately adjacent one surface of the polyethylene and the other layer of insulation is immediately adjacent one surface of the scrim backing sheet, and wherein the scrim backing sheet and polythylene having abutting surfaces.
Claim 11
Dependent Claim 14 words
The fabric of claim 7 wherein the scrim backing sheet is a nonwoven material.
Claim 12
Dependent Claim 104 words
An insulative fabric, comprising: (a) a central sheet of breathable, substantially crinkle-free, pliant, aluminized polyethylene having sufficient tensile strength for use as a quilting material in quilts, comforters, or clothing; and (c) spaced layers of hollow, microtubular, filamentous insulation sandwiching the polyethylene, each layer being needle-punched through the polyethylene (1) to reduce the overall thickness of the insulation without substantially reducing the insulative capacity of the fabric, and (2) to make the fabric breathable by providing air passageways through the polyethylene, wherein the fabric has a soft, fleecy quality; is of a substantially uniform, predetermined thickness; and is substantially noiseless when folded or wrinkled.
Claim 13
Dependent Claim 104 words
An insulative fabric, comprising: (a) a central sheet of breathable, substantially crinkle-free, pliant, aluminized polyethylene having sufficient tensile strength for use as a quilting material in quilts, comforters, or clothing; and (c) spaced layers of hollow, microtubular, filamentous insulation sandwiching the polyethylene, each layer being needle-punched through the polyethylene (1) to reduce the overall thickness of the insulation without substantially reducing the insulative capacity of the fabric, and (2) to make the fabric breathable by providing air passageways through the polyethylene, wherein the fabric has a soft, fleecy quality; is of a substantially uniform, predetermined thickness; and is substantially noiseless when folded or wrinkled.

References Cited (Backward Citations)

US3009601A Cited
US3461026A Cited
US4062993A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-02-20 1987-08-22 1988-02-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-02-20 1991-08-22 1992-02-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-02-20 1995-08-22 1996-02-21 $7700.00 Window Closed / Lapsed

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