Electrodeposition of lubricative coating

Claim 1

A method of applying electrodeposition coating onto metallic material by continuously passing the metallic material through an electrodeposition bath comprising an alkaline-solution soluble resin, a solid lubricant and water, characterized in that the bath temperature is not lower than 35° C., the bath voltage applied is not lower than 60 V and the electrodeposition is carried out under the conditions defined by the following equation: aB+bT-cS≧3 (a=0.40-0.70, b=0.50-1.00 and c=0.010-0.020) where "B" stands for the weight percent of the solid lubricant based on the solids content of said electrodeposition bath; "T" stands for the electrodeposition treating time in seconds; and "S" stands for the travelling speed in meters per minute (m/min) of the metallic material through the electrodeposition bath, wherein said alkaline-solution soluble resin comprises 40-95% by weight of the solids content of the bath and is a salt of a copolymer having a glass transition temperature of -10° C. to 35° C. and a number-average molecular weight of 5,000-50,000, said copolymer comprising 5-30% by weight of acrylic acid, methacrylic acid or a mixture thereof and 70-95% by weight of an acrylate or methacrylate ester of a monovalent aliphatic C 1 -C 8 alcohol or a mixture thereof, and said solid lubricant comprises 5-60% by weight of the solids content of the bath and is a water-dispersible organic metal soap having a particle size of from 0.1 to 10μ.

Claim 2

A method of applying electrodeposition coating onto metallic material by continuously passing the metallic material through an electrodeposition bath comprising an alkaline-solution soluble resin, a solid lubricant and water, characterized in that the bath temperature is not lower than 35° C., the bath voltage applied is not lower than 60 V and the electrodeposition is carried out under the conditions defined by the following equation: aB+bT-cS≧3 (a=0.40-0.70, b=0.50-1.00 and c=0.010-0.020) where "B" stands for the weight percent of the solid lubricant based on the solids content of said electrodeposition bath; "T" stands for the electrodeposition treating time in seconds; and "S" stands for the travelling speed in meters per minute (m/min) of the metallic material through the electrodeposition bath, wherein said alkaline-solution soluble resin comprises 40-95% by weight of the solids content of the bath and is a salt of a copolymer having a glass transition temperature of -10° C. to 35° C. and a number-average molecular weight of 5,000-50,000, said copolymer comprising 5-30% by weight of acrylic acid, methacrylic acid or a mixture thereof and 70-95% by weight of an acrylate or methacrylate ester of a monovalent aliphatic C 1 -C 8 alcohol or a mixture thereof, and said solid lubricant comprises 5-60% by weight of the solids content of the bath and is a water-dispersible organic metal soap having a particle size of from 0.1 to 10μ.

Claim 6

A method of applying electrodeposition coating onto cold rolled steel sheet by continuously passing the sheet through an electrodeposition bath comprising an alkaline-solution soluble resin, a solid lubricant and water, said steel sheet serving as an anode, characterized in that the bath temperature is not lower than 35° C., the bath voltage applied is not lower than 60 V, said steel sheet travels through the bath at a speed of 10-140 m/min and the electrodeposition is carried out under the conditions defined by the following equation: aB+bT-cS≧3 (a=0.40-0.70, b=0.50-1.00 and c=0.010-0.020) where "B" stands for the weight percent of the solid lubricant based on the solids content of said electrodeposition bath; "T" stands for the electrodeposition treating time in seconds; and "S" stands for the travelling speed in meters per minute (m/min) of the steel sheet passing through the electrodeposition bath, wherein said alkaline-solution soluble resin comprises 40-95% by weight of the solids content of the bath and is a salt of a copolymer having a glass transition temperature of -10° C. to 35° C. and a number-average molecular weight of 5,000-50,000, said copolymer comprising 5-30% by weight of acrylic acid, methacrylic acid or a mixture thereof and 70-95% by weight of an acrylate or methacrylate ester of a monovalent aliphatic C 1 -C 8 alcohol or a mixture thereof, and said solid lubricant comprises 5-60% by weight of the solids content of the bath and is a water-dispersible organic metal soap having a particle size of from 0.1 to 10μ.

Claim 7

A method of applying electrodeposition coating onto cold rolled steel sheet by continuously passing the sheet through an electrodeposition bath comprising an alkaline-solution soluble resin, a solid lubricant and water, said steel sheet serving as an anode, characterized in that the bath temperature is not lower than 35° C., the bath voltage applied is not lower than 60 V, said steel sheet travels through the bath at a speed of 10-140 m/min and the electrodeposition is carried out under the conditions defined by the following equation: aB+bT-cS≧3 (a=0.40-0.70, b=0.50-1.00 and c=0.010-0.020) where "B" stands for the weight percent of the solid lubricant based on the solids content of said electrodeposition bath; "T" stands for the electrodeposition treating time in seconds; and "S" stands for the travelling speed in meters per minute (m/min) of the steel sheet passing through the electrodeposition bath, wherein said alkaline-solution soluble resin comprises 40-95% by weight of the solids content of the bath and is a salt of a copolymer having a glass transition temperature of -10° C. to 35° C. and a number-average molecular weight of 5,000-50,000, said copolymer comprising 5-30% by weight of acrylic acid, methacrylic acid or a mixture thereof and 70-95% by weight of an acrylate or methacrylate ester of a monovalent aliphatic C 1 -C 8 alcohol or a mixture thereof, and said solid lubricant comprises 5-60% by weight of the solids content of the bath and is a water-dispersible organic metal soap having a particle size of from 0.1 to 10μ.