US4430387A — Base plate for magnetic recording disc

Claim 1

Independent Claim 163 words

A base plate for a magnetic recording disc comprising a light, durable, smooth-surfaced discoid substrate, a thin metal layer formed on at least one side of the substrate, and an anodized layer formed from the surface of said at least one thin metal layer to a depth of at least one-half of the thickness of the thin metal layer by an anodizing treatment, said at least one thin metal layer containing no element which produces surface pin-hole defect portions on the anodized layer formed by the anodizing treatment and being formed by a dry process using, as a vapor source or a target, (a) aluminum having a purity of at least 99.999%; (b) magnesium having a purity of at least 99.999%; or (c) an aluminum-magnesium alloy in which aluminum has a purity of at least 99.999% in an amount of 90.0 to 99.9% by weight and magnesium has a purity of at least 99.999% in an amount of 10.0 to 0.1% by weight.

Claim 2

Dependent Claim 163 words

A base plate for a magnetic recording disc comprising a light, durable, smooth-surfaced discoid substrate, a thin metal layer formed on at least one side of the substrate, and an anodized layer formed from the surface of said at least one thin metal layer to a depth of at least one-half of the thickness of the thin metal layer by an anodizing treatment, said at least one thin metal layer containing no element which produces surface pin-hole defect portions on the anodized layer formed by the anodizing treatment and being formed by a dry process using, as a vapor source or a target, (a) aluminum having a purity of at least 99.999%; (b) magnesium having a purity of at least 99.999%; or (c) an aluminum-magnesium alloy in which aluminum has a purity of at least 99.999% in an amount of 90.0 to 99.9% by weight and magnesium has a purity of at least 99.999% in an amount of 10.0 to 0.1% by weight.

Claim 3

Dependent Claim 148 words

A base plate for magnetic recording disc according to claim 1, wherein the discoid substrate is made from one material selected from the group consisting of an Al-Cu (3.5 to 5.0% by weight) alloy, an Al-Mn (0.1 to 1.5% by weight) alloy, an Al-Mg (0.8 to 1.2% by weight) alloy, an Al-Mg (0.8 to 1.2% by weight)--Cu (0.15 to 0.40% by weight) alloy, an Al-Zn (5.0 to 6.0% by weight) alloy, an Al-Zn (5.0 to 6.0% by weight)--Cu (1.2 to 2.0% by weight) alloy, a Mg-Al (2.4 to 3.6% by weight)--Zn (0.5 to 1.5% by weight) alloy, Ti, Fe, one of these alloys or metals, the surfaces of which are coated with a metal or metals which cannot be anodized, a polycarbonate, a polyurethane, a polyether, and one of these plastics mentioned above, the surfaces of which are coated with a metal or metals which cannot be anodized.

Claim 4

Dependent Claim 144 words

A base plate for magnetic recording disc according to claim 1, wherein the discoid substrate is made of an Al-Mg (0.5 to 5.0% by weight) alloy or from a polycarbonate, the thin metal layer which is readily anodized is formed on the substrate by a vacuum evaporation process using Al having a purity of 99.999% or more as a vapor source under a pressure of 1×10 -6 Torr or less at a temperature of the discoid substrate of 150° C. to 300° C. and a film forming rate of 3000 to 15000 Å/min to a thickness of 3 to 10 μm, and the anodized thin metal layer is formed in a 5 to 20% H 2 SO 4 solution at a solution temperature of 10° to 30° C. and an anodizing current density of 0.5 to 5 A/dm 2 for 5 to 30 minutes.

Claim 5

Dependent Claim 197 words

A base plate for magnetic recording disc according to claim 1, wherein the discoid substrate is made of an Al-Mg (0.5 to 5.0% by weight) alloy or from a polycarbonate, the thin metal layer which is readily anodized is formed on the substrate by a sputtering process by using Al having a purity of 99.999% or more or an Al-Mg alloy in which Al has a purity of at least 99.999% in an amount of 90.0 to 99.9% by weight and Mg has a purity of at least 99.999% or higher in an amount of 10.0 to 0.1% by weight as target in an atmosphere of Ar under a pressure of 4×10 -3 Torr and an ultimate pressure of 1×10 -6 Torr or less with a film forming rate of 5000 Å/min or more by using a DC mood and diode type or planar magnetron type to a thickness of 3 to 10 μm, and the anodized thin metal layer is formed in a 5 to 20% H 2 SO 4 solution at a solution temperature of 10° to 30° C. and an anodizing current density of 0.5 to 5 A/dm 2 for 5 to 30 minutes.

Claim 6

Dependent Claim 170 words

A base plate for magnetic recording disc according to claim 1, wherein the discoid substrate is made of an Al-Mg (0.5 to 5.0% by weight) alloy or from a polycarbonate, the thin metal layer which is readily anodized is formed on the substrate by an ion plating process by using Al having a purity of 99.999% or more as a vapor source and an electron beam type heating source having a power of 1 to 10 kW by introducing Ar under a pressure of 5×10 -3 to 1×10 -2 Torr at a bias voltage of -0.5 to -3 kV and a substrate holder temperature of 50° to 300° C. with a film forming rate of 15000 to 40000 Å/min to a thickness of 3 to 10 μm, and the anodized thin metal layer is formed in a 5 to 20% H 2 SO 4 solution at a solution temperature of 10° to 30° C. and an anodizing current density of 0.5 to 5 A/dm 2 for 5 to 30 minutes.

Claim 7

Dependent Claim 61 words

A base plate for magnetic recording disc according to claim 1, wherein the dry process is a vacuum evaporation process under a pressure of 1×10 -6 Torr or less at a temperature of the discoid substrate of 150° C. to 300° C. and a film forming rate of 3,000 to 15,000 Å/min to a film thickness of 3 to 10 μm.

Claim 8

Dependent Claim 61 words

A base plate for magnetic recording disc according to claim 1, wherein the dry process is a sputtering process in an atmosphere of Ar under a pressure of 4×10 -3 Torr and an ultimate pressure of no more than 1×10 -6 Torr with a film forming rate of at least 5,000 Å/min to a film thickness of 3 to 10 μm.

Claim 9

Dependent Claim 61 words

A base plate for magnetic recording disc according to claim 1, wherein the dry process is an ion plating process introducing Ar under a pressure of 5×10 -3 to 1×10 -2 Torr at a substrate holder temperature of 50° to 300° C. with a film forming rate of 15,000 to 40,000 Å/min to a film thickness of 3 to 10 μm.

Claim 10

Dependent Claim 117 words

A base plate for magnetic recording disc according to claim 1, wherein the thin metal layer is formed by a vacuum evaporation process using Al having a purity of at least 99.999% or an aluminum alloy in which Al has a purity of at least 99.999% in an amount of 90.0 to 99.9% by weight and Mg has a purity of at least 99.999% in an amount of 10.0 to 0.1% by weight as a vapor source under a pressure of 1×10 -6 Torr or less at a temperature of the discoid substrate of 150° to 300° C. and a film forming rate of 3,000 to 15,000 Å/min to a film thickness of 3 to 10 μm.

Claim 11

Dependent Claim 117 words

A base plate for magnetic recording disc according to claim 1, wherein the thin metal layer is formed by a sputtering process by using Al having a purity of at least 99.999% or an aluminum alloy in which Al has a purity of at least 99.999% in an amount of 90.0 to 99.9% by weight and Mg has a purity of at least 99.999% in an amount of 10.0 to 0.1% by weight as a target in an atmosphere of Ar under a pressure of 4×10 -3 Torr and an ultimate pressure of 1×10 -6 Torr or less with a film forming rate of 5,000 Å/min or more to a film thickness of 3 to 10 μm.

Claim 12

Dependent Claim 120 words

A base plate for magnetic recording disc according to claim 1, wherein the thin metal layer is formed by an ion plating process by using Al having a purity of at least 99.999% or an aluminum alloy in which Al has a purity of at least 99.999% in an amount of 90.0 to 99.9% by weight and Mg has a purity of at least 99.999% in an amount of 10.0 to 0.1% by weight as a vapor source and introducing Ar under a pressure of 5×10 -3 to 1×10 -2 Torr at a substrate holder temperature of 50° to 300° C. with a film forming rate of 15,000 to 40,000 Å/min to a film thickness of 3 to 10 μm.

Claim 13

Dependent Claim 181 words

A base plate for a magnetic recording disc which is produced by coating at least one thin metal layer by a dry process containing no impurities for forming pin-hole defects with an anodizing treatment on at least one side of a light, durable, smooth-surfaced discoid substrate, and by anodizing the at least one thin metal layer so as to form anodized film from the surface of the thin metal layer to a depth of at least one-half of the thickness of the thin metal layer being anodized while portions of the at least one metal layer contacting the substrate are retained not anodized, said at least one thin metal layer being produced by using as a vapor source or a target: (a) aluminum having a purity of at least 99.999%; (b) magnesium having a purity of at least 99.999%; or (c) an aluminum-magnesium alloy in which aluminum has a purity of at least 99.999% in an amount of 90.0 to 99.9% by weight and magnesium has a purity of at least 99.999% in an amount of 10.0 to 0.1% by weight.

Claim 14

Dependent Claim 181 words

A base plate for a magnetic recording disc which is produced by coating at least one thin metal layer by a dry process containing no impurities for forming pin-hole defects with an anodizing treatment on at least one side of a light, durable, smooth-surfaced discoid substrate, and by anodizing the at least one thin metal layer so as to form anodized film from the surface of the thin metal layer to a depth of at least one-half of the thickness of the thin metal layer being anodized while portions of the at least one metal layer contacting the substrate are retained not anodized, said at least one thin metal layer being produced by using as a vapor source or a target: (a) aluminum having a purity of at least 99.999%; (b) magnesium having a purity of at least 99.999%; or (c) an aluminum-magnesium alloy in which aluminum has a purity of at least 99.999% in an amount of 90.0 to 99.9% by weight and magnesium has a purity of at least 99.999% in an amount of 10.0 to 0.1% by weight.

Claim 15

Dependent Claim 28 words

A base plate for magnetic recording disc according to claim 12, wherein the dry process is a vacuum evaporation process, a sputtering process or an ion plating process.

Claim 16

Dependent Claim 35 words

A base plate for a magnetic recording disc according to claim 12 or claim 1, wherein the anodized layer is formed to a depth of from 3 to 5 μm within said thin metal layer.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	1987-02-06	1987-08-08	1988-02-07	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	1991-02-06	1991-08-08	1992-02-07	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	1995-02-06	1995-08-08	1996-02-07	$7700.00	Window Closed / Lapsed

Base plate for magnetic recording disc

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