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US4430366A Expired / Lapsed US ⏱️ 0.0 years remaining

Metal/metal oxide coating

Assignee: 3M Co
•
Filing: 1982-10-20
•
Granted: 1984-02-07
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Expires: 2002-10-20
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Abstract

Abstract Most processes for the generation of metal oxide or metal sulfide films involved oxidation of existing metal layers or direct vapor deposition of the oxide or sulfide layer. These processes do not provide efficient control of film integrity, optical properties, and bonding. The use of a metal vapor deposition process in which a controlled amount of oxygen or sulfur containing gas or vapor is introduced into the metal vapor stream or portions enables formation of metal oxide or metal sulfide films with excellent control over the film properties.

Inventors

  • 👤 George H. Crawford
  • 👤 Edward J. Downing
  • 👤 Roy G. Schlemmer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 21:50
CPC Classifications
C; C23; C23C; C23C14/00; C23C14/22; C23C14/56; C23C14/562; C23C14/0021

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 115 words
A process for continuously depositing a layer having a composition of at least two components of metal and metal oxide and/or metal sulfide upon a moving substrate which process comprises applying onto at least one surface of said substrate the components of said layer from a metal vapor stream into which stream is introduced at least one substance from the group consisting of oxygen, water, sulfur, or hydrogen sulfide, and controlling the amount of oxygen, water, sulfur, or hydrogen sulfide introduced into different regions of said metal vapor stream as the surface to be coated is moved so as to coat the substrate with a layer having varying compositions of said at least two components.
Claim 2
Dependent Claim 115 words
A process for continuously depositing a layer having a composition of at least two components of metal and metal oxide and/or metal sulfide upon a moving substrate which process comprises applying onto at least one surface of said substrate the components of said layer from a metal vapor stream into which stream is introduced at least one substance from the group consisting of oxygen, water, sulfur, or hydrogen sulfide, and controlling the amount of oxygen, water, sulfur, or hydrogen sulfide introduced into different regions of said metal vapor stream as the surface to be coated is moved so as to coat the substrate with a layer having varying compositions of said at least two components.
Claim 3
Dependent Claim 85 words
The process of claim 1 wherein said layer is a graded layer having a composition which varies the proportions of its at least two components by at least 10% of one of the components to the sum of all the components over a thickness of at least 15 Å and where the amount of oxygen, sulfur, water or hydrogen sulfide is locally varied within the metal vapor stream to coat the substrate with varying ratios of said two components through the thickness of said layer.
Claim 4
Dependent Claim 64 words
The process of claim 2 wherein said locally varied amount of water, oxygen, sulfur, or hydrogen sulfide is achieved by splitting a metal vapor stream and introducing said oxygen, water, sulfur, or hydrogen sulfide into fewer than all of the portions of the stream, and having the different portions of said stream impact the surface to be coated at different locations on said substrate.
Claim 5
Dependent Claim 35 words
The process of claim 2 wherein said metal vapor is a vapor of a metal selected from the class consisting of aluminum, tin, chromium, nickel, titanium, cobalt, zinc, iron, lead, manganese, copper and mixtures thereof.
Claim 6
Dependent Claim 24 words
The process of claim 4 wherein said metal is selected from the class consisting of aluminum, tin, chromium, nickel, titanium, zinc, and mixtures thereof.
Claim 7
Dependent Claim 10 words
The process of claim 5 wherein said metal comprises aluminum.
Claim 8
Dependent Claim 16 words
The process of claim 6 wherein oxygen or water is introduced into said metal vapor stream.
Claim 9
Dependent Claim 16 words
The process of claim 5 wherein oxygen or water is introduced into said metal vapor stream.

References Cited (Backward Citations)

US3091548A Cited
US4166148A Cited
US4148967A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-02-06 1987-08-08 1988-02-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-02-06 1991-08-08 1992-02-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-02-06 1995-08-08 1996-02-07 $7700.00 Window Closed / Lapsed

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