US4429090A
Expired / Lapsed
US
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Catalyst containing oligomeric oxolanyl alkane modifiers and process for the production of polymers having increased 1,2-microstructure
Assignee: Firestone Polymers LLC
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Filing: 1983-03-09
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Granted: 1984-01-31
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Expires: 2003-03-09
Abstract
Abstract A process and catalyst system is disclosed herein for the preparation of (co)polymers having a 1,2-microstructure of between 20 and 95 percent. These (co)polymers are prepared in a hydrocarbon or other non-polar solvent from a monomer system which contains at least one 1,3-diene monomer. The catalyst system which is employed in the production of the (co)polymers of the present invention is a combination of (1) an anionic initiator based on lithium; (2) an alkyl magnesium compound or an alkyl aluminum compound or a mixture thereof; and (3) a modifier compound selected from the group consisting of linear and cyclic oligomeric oxolanyl alkanes.
Inventors
- 👤 James E. Hall
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-02 13:24
CPC Classifications
C; C08; C08F; C08F36/00; C08F36/02; C08F36/04
Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
120 words
A catalyst system comprising: (a) at least one anionic initiator based on lithium, (b) at least one compound selected from the group consisting of a dialkyl magnesium compound and a trialkyl aluminum compound, and (c) at least one oxolanyl compound selected from the group consisting of: ##STR2## wherein R 1 and R 2 independently are hydrogen or an alkyl group and the total number of carbon atoms in --CR 1 R 2 -- ranges between one and nine inclusive; y is an integer of 1 to 5 inclusive, y' is an integer of 3 to 5 inclusive, R 3 ', R 3 , R 4 and R 5 independently are --H or --C n H 2n+1 wherein n=1 to 6.
Claim 2
Dependent Claim
120 words
A catalyst system comprising: (a) at least one anionic initiator based on lithium, (b) at least one compound selected from the group consisting of a dialkyl magnesium compound and a trialkyl aluminum compound, and (c) at least one oxolanyl compound selected from the group consisting of: ##STR2## wherein R 1 and R 2 independently are hydrogen or an alkyl group and the total number of carbon atoms in --CR 1 R 2 -- ranges between one and nine inclusive; y is an integer of 1 to 5 inclusive, y' is an integer of 3 to 5 inclusive, R 3 ', R 3 , R 4 and R 5 independently are --H or --C n H 2n+1 wherein n=1 to 6.
Claim 3
Dependent Claim
14 words
The catalyst system of claim 1 wherein the oxolanyl compound (b) is 2,2-bis(2-oxolanyl) propane.
Claim 4
Dependent Claim
12 words
The catalyst system of claim 1 wherein the anionic initiator is n-butyllithium.
Claim 5
Dependent Claim
32 words
The catalyst system of claim 1 wherein the mole ratio of (a) to (b) ranges between 1/0.01 and 1/100 and the mole ratio of [(a)+(b)] to (c) ranges from 20.0/1.0 to 1.0/20.0.
Claim 6
Dependent Claim
250 words
A process for the preparation of a polymer by polymerizing: (A) 15 to 100 percent of at least one 1,3-diene monomer, and (B) 0 to 85 percent of one or more reactive monomers which are copolymerizable with said 1,3-diene monomers, in an inert non-polar solvent in the presence of a catalytically effective amount of catalyst system comprising: (a) at least one anionic initiator based on lithium, (b) at least one compound selected from the group consisting of a dialkyl magnesium compound and a trialkyl aluminum compound, and (c) at least one oxolanyl modifier compound selected from the group consisting of: ##STR3## wherein R 1 and R 2 independently are hydrogen or an alkyl group and the total number of carbon atoms in --CR 1 R 2 -- ranges between one and nine inclusive; y is an integer of 1 to 5 inclusive, y' is an integer of 3 to 5 inclusive, R' 3 , R 3 , R 4 and R 5 independently are --H or --C n H 2n+1 wherein n=1 to 6; in which the mole ratio of (a) to (b) ranges between 1/0.01 and 1/100 and the molar ratio of [(a)+(b)] to (c) ranges between 20.0/1.0 and 1.0/20.0, the millimoles of the [(a)+(b)] per 100 grams of the (A+B) monomers ranges between about 0.2 and about 100, the polymerization temperature is maintained between about 0° C. and 160° C., wherein said polymer contains a 1,2-microstructure in the 1,3-diene monomer contributed units ranging between 20 and 95 percent.
Claim 7
Dependent Claim
250 words
A process for the preparation of a polymer by polymerizing: (A) 15 to 100 percent of at least one 1,3-diene monomer, and (B) 0 to 85 percent of one or more reactive monomers which are copolymerizable with said 1,3-diene monomers, in an inert non-polar solvent in the presence of a catalytically effective amount of catalyst system comprising: (a) at least one anionic initiator based on lithium, (b) at least one compound selected from the group consisting of a dialkyl magnesium compound and a trialkyl aluminum compound, and (c) at least one oxolanyl modifier compound selected from the group consisting of: ##STR3## wherein R 1 and R 2 independently are hydrogen or an alkyl group and the total number of carbon atoms in --CR 1 R 2 -- ranges between one and nine inclusive; y is an integer of 1 to 5 inclusive, y' is an integer of 3 to 5 inclusive, R' 3 , R 3 , R 4 and R 5 independently are --H or --C n H 2n+1 wherein n=1 to 6; in which the mole ratio of (a) to (b) ranges between 1/0.01 and 1/100 and the molar ratio of [(a)+(b)] to (c) ranges between 20.0/1.0 and 1.0/20.0, the millimoles of the [(a)+(b)] per 100 grams of the (A+B) monomers ranges between about 0.2 and about 100, the polymerization temperature is maintained between about 0° C. and 160° C., wherein said polymer contains a 1,2-microstructure in the 1,3-diene monomer contributed units ranging between 20 and 95 percent.
Claim 8
Dependent Claim
12 words
The process as in claim 5 wherein the 1,3-diene is a butadiene.
Claim 9
Dependent Claim
17 words
The process as in claim 5 wherein the 1,3-diene is butadiene and the reactive monomer is styrene.
Claim 10
Dependent Claim
13 words
The process as in claim 5 wherein the anionic initiator (a) is n-butyllithium.
Claim 11
Dependent Claim
13 words
The process as in claim 5 wherein the oxolanyl modifier is 2,2-bis(2-oxolanyl) propane.
Claim 12
Dependent Claim
24 words
The process as in claim 5 wherein the polymer has a 1,2-microstructure in the 1,3-diene monomer contributed units ranging between 30 and 60 percent.
Claim 13
Dependent Claim
18 words
The process as in claim 5 wherein the polymerization temperature is maintained between 115° C. and 140° C.
References Cited (Backward Citations)
US3726832A
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1987-01-30 | 1987-08-01 | 1988-01-31 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1991-01-30 | 1991-08-01 | 1992-01-31 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1995-01-30 | 1995-08-01 | 1996-01-31 | $7700.00 | Window Closed / Lapsed |