Radial belleville seal with encapsulated resilient core member

Claim 2

In a machine having a first member rotatably mounted with respect to a second member defining therebetween an annular seal gland groove, an annular resilient seal packing ring rotatable in said seal gland groove, said annular seal packing ring in a relaxed condition having a cross-sectional form of a parallelogram displaced radially with a total radial cross-sectional dimension greater than a radial cross-sectional dimension of said seal gland groove, said annular seal packing ring having in cross section two extreme diagonally opposite corners biased against said axially extending annular surfaces formed between said first and second members, said packing ring forming a couple, said packing ring having a resilient core member encapsulated within said ring, said packing ring being elastically deformable in cross section when confined within said seal gland groove from said parallelogram form toward a substantially rectangular form of reduced radial cross-sectional dimension.

Claim 3

In a machine having a first member rotatably mounted with respect to a second member defining therebetween an annular seal gland groove with one axially extending surface and one radially extending surface formed by said first member and with one radially extending surface and one axially extending surface formed by said second member, an annular resilient seal packing ring rotatable in said seal gland groove, said annular seal packing ring in a relaxed condition having a cross-sectional form of a parallelogram displaced radially with a total radial cross-sectional dimension greater than a radial cross-sectional dimension of said seal gland groove, said annular seal packing ring having in cross section two extreme diagonally opposite corners biased against said axially extending annular surfaces formed between said first and second members, said packing ring forming a couple, said packing ring having a resilient core member encapsulated within said ring, said packing ring being elastically deformable in cross section when confined within said seal gland groove from said parallelogram form toward a substantially rectangular form of reduced radial cross-sectional dimension.

Claim 4

In a machine having a first member rotatably mounted with respect to a second member defining therebetween an annular seal gland groove with one axially extending surface and one radially extending surface formed by said first member and with one radially extending surface and one axially extending surface formed by said second member, an annular resilient seal packing ring rotatable in said seal gland groove, said annular seal packing ring in a relaxed condition having a cross-sectional form of a parallelogram displaced radially with a total radial cross-sectional dimension greater than a radial cross-sectional dimension of said seal gland groove, said annular seal packing ring having in cross section two extreme diagonally opposite corners biased against said axially extending annular surfaces formed between said first and second members, said packing ring forming a couple, said packing ring having a resilient core member encapsulated within said ring, said packing ring being elastically deformable in cross section when confined within said seal gland groove from said parallelogram form toward a substantially rectangular form of reduced radial cross-sectional dimension.

Claim 5

In a sealed bearing rock bit having at least one cutter cone rotatably mounted with respect to a journal extending from a body of said rock bit, said journal and said cone defining therebetween an annular seal gland groove with one axially extending surface and one radially extending surface formed by said journal and with one radially extending surface and one axially extending surface formed by said cone, an annular resilient seal packing ring rotatably mounted in said seal gland groove, said annular seal packing ring in a relaxed condition having a cross-sectional form of a parallelogram displaced radially with a total radial cross-sectional dimension greater than a radial cross-sectional dimension of said seal gland groove, said annular seal packing ring forming in cross section two extreme diagonally opposite corners biased against said axially extending concentric gland surfaces formed between said cone and said journal, said packing ring forming a couple, said packing ring having a resilient core member encapsulated within said ring, said seal packing ring being elastically deformable in cross section when confined within said seal gland groove from said parallelogram form toward a substantially rectangular form of reduced radial cross-sectional dimension.

Claim 6

In a sealed bearing rock bit having at least one cutter cone rotatably mounted with respect to a journal extending from a body of said rock bit, said journal and said cone defining therebetween an annular seal gland groove with one axially extending surface and one radially extending surface formed by said journal and with one radially extending surface and one axially extending surface formed by said cone, an annular resilient seal packing ring rotatably mounted in said seal gland groove, said annular seal packing ring in a relaxed condition having a cross-sectional form of a parallelogram displaced radially with a total radial cross-sectional dimension greater than a radial cross-sectional dimension of said seal gland groove, said annular seal packing ring forming in cross section two extreme diagonally opposite corners biased against said axially extending concentric gland surfaces formed between said cone and said journal, said packing ring forming a couple, said packing ring having a resilient core member encapsulated within said ring, said seal packing ring being elastically deformable in cross section when confined within said seal gland groove from said parallelogram form toward a substantially rectangular form of reduced radial cross-sectional dimension.

Claim 7

The invention as set forth in claims 1, 2 or 3 wherein said annular seal packing ring core member is a resilient annular band of a relatively stiff material encapsulated within said parallelogram cross section of said seal, said annular band having a diameter substantially intermediate to diameters of said axially extending surfaces of said seal gland groove, said band further comprising first and second annular edges with a multiplicity of equidistantly spaced, axially oriented and oppositely directed fingers formed in said band, said fingers extend axially by less than half of a width of said band.

Claim 8

The invention as set forth in claim 4 wherein said resilient annular band is substantially a cylinder.

Claim 9

The invention as set forth in claim 5 wherein said resilient cylindrical band is fabricated from metal.

Claim 10

The invention as set forth in claim 6 wherein said resilient cylindrical band is fabricated from steel.

Claim 11

The invention as set forth in claim 5 wherein said fingers of said cylindrical band exert sufficient internal bias of said two extreme diagonally opposite corners of said seal packing ring against said axially extending surface of said seal gland groove to provide sufficient sealing contact pressure of said corners against said surfaces of said gland and to accommodate reasonable eccentricity occurring between said members.

Claim 12

The invention as set forth in claim 8 wherein said contact pressure of said corners of said seal packing ring against said surfaces of said gland is from about 150 pounds per square inch to about 250 pounds per square inch.

Claim 13

The invention as set forth in claim 8 wherein said contact pressure is front about 100 pounds per square inch to about 200 pounds per square inch.

Claim 14

The invention as set forth in claims 1, 2 or 3 wherein said resilient seal packing ring is formed of an elastomeric material.

Claim 15

The invention as set forth in claim 11 wherein said elastomeric material is nitrile.

Claim 16

The invention as set forth in claim 11 wherein said elastomer has a durometer hardness of about Shore A 70 to 95.

Claim 17

The invention as set forth in claim 13 wherein said durometer hardness is about Shore A 80.

Claim 18

The invention as set forth in claims 1, 2 or 3 wherein said parallelogram cross-sectional shape forms two diagonally extreme opposite corners, a first corner being radially inboard and a second corner being radially outboard, and two diagonally mean opposite corners, a third corner being radially adjacent to said first corner and a fourth corner being radially adjacent to said second corner, said first and second corners forming primary sealing surfaces.

Claim 19

The invention as set forth in claim 15 wherein said third corner is formed in sunk relief thus providing less radial bias to said first corner than is provided to said second corner, said first corner preferentially operates as a dynamic seal and said second corner operates substantially as a static seal.

Claim 20

In a sealed bearing rock bit having at least one cutter cone rotatably mounted with respect to a journal extending from a body of said rock bit, said journal and said cone defining therebetween an annular seal gland groove, an annular resilient seal packing ring rotatably mounted in said seal gland groove, said annular seal packing ring having a cross-sectional form of a parallelogram displaced in a radial direction forming two extreme diagonally opposite corners representing a greater radial span than does said seal gland groove, a resilient cylindrical band encapsulated substantially centrally within said annular seal packing ring, said band forming a multiplicity of substantially equidistantly spaced fingers in a predetermined pattern extending axially both directions from about the center of said cross-sectional form, said fingers exert sufficient internal bias on each of two extreme diagonally opposite sealing corners of said seal packing ring against said axially extending surfaces of said seal gland groove to maintain sealing contact pressure of said sealing corners, said extreme opposite sealing corners forming a couple between said members, said seal packing ring being elastically deformed in cross section from said parallelogram form toward a substantially rectangular form of reduced radial dimension when confined within said seal gland groove.

Claim 21

In a sealed bearing rock bit having at least one cutter cone rotatably mounted with respect to a journal extending from a body of said rock bit, said journal and said cone defining therebetween an annular seal gland groove, an annular resilient seal packing ring rotatably mounted in said seal gland groove, said annular seal packing ring having a cross-sectional form of a parallelogram displaced in a radial direction forming two extreme diagonally opposite corners representing a greater radial span than does said seal gland groove, a resilient cylindrical band encapsulated substantially centrally within said annular seal packing ring, said band forming a multiplicity of substantially equidistantly spaced fingers in a predetermined pattern extending axially both directions from about the center of said cross-sectional form, said fingers exert sufficient internal bias on each of two extreme diagonally opposite sealing corners of said seal packing ring against said axially extending surfaces of said seal gland groove to maintain sealing contact pressure of said sealing corners, said extreme opposite sealing corners forming a couple between said members, said seal packing ring being elastically deformed in cross section from said parallelogram form toward a substantially rectangular form of reduced radial dimension when confined within said seal gland groove.