Turbocharger shaft bearing

Claim 2

A rotationally floating shaft bearing for use in a turbocharger, comprising a generally cylindrical unitary sleeve having a generally circular outer diameter, and an inner diameter defining at least three equiangularly arranged and substantially identical arcuate lands formed on a common radius and separated by a corresponding plurality of substantially identical arcuate recesses formed on a common radius slightly greater than the radius of said lands, said lands and recesses being formed on a common center and extending axially the length of said sleeve, said recesses having a total arcuate width of from about one to about three times the total arcuate width of said lands, and said sleeve having formed therein a plurality of radially extending holes in alignment centrally with respect to the arcuate widths of respective ones of said recesses for communicating lubricating oil centrally into said recesses.

Claim 3

A turbocharger shaft bearing as set forth in claim 1 wherein said plurality of lands comprises three substantially identical lands arranged at equal angles about the inner diameter of said sleeve, said plurality of recesses comprising three substantially identical recesses arranged at equal angles about the inner diameter of said sleeve and each separating an adjacent pair of said lands.

Claim 4

A turbocharger shaft bearing as set forth in claim 2 wherein said lands each have an arcuate width of about thirty degrees, and said recesses each having an arcuate width of about ninety degrees.

Claim 5

In a turbocharger having a turbocharger center housing with a bearing bore formed therein, and a rotatable shaft received axially through said bearing bore, a turbocharger shaft bearing, comprising a generally cylindrical floating unitary sleeve received into said bearing bore for rotation with respect to said bearing bore and for receiving said shaft therethrough, said sleeve having a generally circular outer diameter and an inner diameter defining an equiangularly arranged plurality of at least three substantially identical arcuate lands formed on a common radius for rotatably supporting said shaft, said lands being separated by a corresponding number of substantially identical arcuate recesses formed on a common radius slightly greater than the radius of said lands, said lands and recesses extending the axial length of said sleeve and sharing a common centerline with said bearing bore, said recesses having a total arcuate width of about three times the total arcuate width of said lands, and said sleeve having formed therein a plurality of radially extending holes in alignment centrally with respect to the arcuate widths of respective ones of said recesses for communicating lubricating oil into said recesses.

Claim 6

In a turbocharger having a turbocharger center housing with a bearing bore formed therein, and a rotatable shaft received axially through said bearing bore, a turbocharger shaft bearing, comprising a generally cylindrical floating unitary sleeve received into said bearing bore for rotation with respect to said bearing bore and for receiving said shaft therethrough, said sleeve having a generally circular outer diameter and an inner diameter defining an equiangularly arranged plurality of at least three substantially identical arcuate lands formed on a common radius for rotatably supporting said shaft, said lands being separated by a corresponding number of substantially identical arcuate recesses formed on a common radius slightly greater than the radius of said lands, said lands and recesses extending the axial length of said sleeve and sharing a common centerline with said bearing bore, said recesses having a total arcuate width of about three times the total arcuate width of said lands, and said sleeve having formed therein a plurality of radially extending holes in alignment centrally with respect to the arcuate widths of respective ones of said recesses for communicating lubricating oil into said recesses.

Claim 7

A turbocharger shaft bearing as set forth in claim 4 wherein said housing has formed in said bearing bore a circumferential oil feed groove about said sleeve in axial alignment with said radially extending holes, said housing including passage means formed therein for communicating a supply of lubricating oil to said groove.

Claim 8

A turbocharger shaft bearing as set forth in claim 4 wherein each of said radially extending holes is formed centrally with respect to the arcuate width and the axial length of the associated recess.

Claim 9

A turbocharger shaft bearing as set forth in claim 4 wherein said plurality of lands comprises three lands each having an arcuate width of about thirty degrees, and said plurality of recesses comprises three recesses each having an arcuate width of about ninety degrees.

Claim 10

A turbocharger shaft bearing as set forth in claim 4 wherein said sleeve is sized to have a radial outer diameter clearance of about two times the radial inner diameter clearance for rotational floating of said sleeve with respect to said housing and said shaft.

Claim 11

In a turbocharger having a turbocharger center housing with a bearing bore formed therein, and a rotatable shaft received axially through the bearing bore, a method of supporting the shaft against radial excursions at relatively high speed shaft rotation, comprising the steps of mounting a unitary bearing sleeve within the bore for reception of the shaft and for rotational floating with respect to the housing and the shaft; configuring the sleeve outer diameter to define a generally circular profile; configuring the sleeve inner diameter to define an eqiangularly arranged plurality of at least three substantially identical arcuate lands extending the axial length of the sleeve and formed on a common center for rotatably supporting the shaft, and a corresponding plurality of substantially identical arcuate recesses extending the axial length of the sleeve and separating the lands and formed on a common radius slightly greater than the radius of the lands, wherein the arcuate width of the recesses is from about one to about three times the arcuate width of the lands; forming in the sleeve a plurality of radially extending holes in alignment centrally with the arcuate widths of respective ones of the recesses; and supplying lubricating oil through passage means in the housing to the sleeve for passage through the holes centrally into the recesses.

Claim 12

In a turbocharger having a turbocharger center housing with a bearing bore formed therein, and a rotatable shaft received axially through the bearing bore, a method of supporting the shaft against radial excursions at relatively high speed shaft rotation, comprising the steps of mounting a unitary bearing sleeve within the bore for reception of the shaft and for rotational floating with respect to the housing and the shaft; configuring the sleeve outer diameter to define a generally circular profile; configuring the sleeve inner diameter to define an eqiangularly arranged plurality of at least three substantially identical arcuate lands extending the axial length of the sleeve and formed on a common center for rotatably supporting the shaft, and a corresponding plurality of substantially identical arcuate recesses extending the axial length of the sleeve and separating the lands and formed on a common radius slightly greater than the radius of the lands, wherein the arcuate width of the recesses is from about one to about three times the arcuate width of the lands; forming in the sleeve a plurality of radially extending holes in alignment centrally with the arcuate widths of respective ones of the recesses; and supplying lubricating oil through passage means in the housing to the sleeve for passage through the holes centrally into the recesses.

Claim 13

The method of claim 9 including forming in the housing a circumferential groove about the sleeve in substantial axial alignment with the radial holes; and slinging particulate in the lubricating oil radially outwardly into the groove away from the sleeve upon rotational floating of the sleeve.

Claim 14

In a turbocharger having a turbocharger center housing with a bearing bore formed therein, and a rotatable shaft axially received through the bearing bore, a method of supporting the shaft against radial excursions at relatively high speed shaft rotation, comprising the steps of mounting a bearing sleeve within the bore for reception of the shaft with an outer diameter clearance approximately twice the inner diameter clearance for rotational floating of the sleeve with respect to the housing and the shaft; configuring the sleeve outer diameter to have a generally circular profile; configuring the sleeve inner diameter to define a plurality of at least three arcuate lands extending the axial length of the sleeve and formed on a common center for rotatably supporting the shaft, and a corresponding plurality of arcuate recesses extending the axial length of the sleeve and separating the lands and formed on a common radius slightly greater than the radius of the lands, wherein the arcuate width of the recesses is from about one time to about three times the arcuate width of the lands; forming in the sleeve a plurality of radially extending holes in alignment centrally with the arcuate width and axial lengths of respective ones of the recesses; forming a circumferential groove about the sleeve in substantial axial alignment with the radial holes; supplying lubricating oil through passage means in the housing to the sleeve via the groove for passage through the holes centrally into the recesses; and slinging particulate in the lubricating oil radially outwardly into the groove away from the sleeve upon rotational floating of the sleeve.

Claim 15

In a turbocharger having a turbocharger center housing with a bearing bore formed therein, and a rotatable shaft axially received through the bearing bore, a method of supporting the shaft against radial excursions at relatively high speed shaft rotation, comprising the steps of mounting a bearing sleeve within the bore for reception of the shaft with an outer diameter clearance approximately twice the inner diameter clearance for rotational floating of the sleeve with respect to the housing and the shaft; configuring the sleeve outer diameter to have a generally circular profile; configuring the sleeve inner diameter to define a plurality of at least three arcuate lands extending the axial length of the sleeve and formed on a common center for rotatably supporting the shaft, and a corresponding plurality of arcuate recesses extending the axial length of the sleeve and separating the lands and formed on a common radius slightly greater than the radius of the lands, wherein the arcuate width of the recesses is from about one time to about three times the arcuate width of the lands; forming in the sleeve a plurality of radially extending holes in alignment centrally with the arcuate width and axial lengths of respective ones of the recesses; forming a circumferential groove about the sleeve in substantial axial alignment with the radial holes; supplying lubricating oil through passage means in the housing to the sleeve via the groove for passage through the holes centrally into the recesses; and slinging particulate in the lubricating oil radially outwardly into the groove away from the sleeve upon rotational floating of the sleeve.