Punch apparatus

Claim 2

An improved interposer punch apparatus for punching small holes in sheet material having a plurality of elongated punch elements arranged in a matrix, a head slidably supporting the punch elements, means to urge the punch elements in an extended position, a spring biased stripper plate carried by the head with apertures for receiving the lower ends of the punch elements, and a base for supporting a substrate to be punched and having apertures for receiving the lower ends of the punch elements, the improvement comprising a means in said base to forcibly displace slugs of material punched from a substrate from the ends of said punch elements following a punching operation, said means including enlarged openings on the underside of said base associated with each of said apertures, a plurality of tubes positioned axially adjacent and below the associated said apertures in said base with the upper portions of said tubes located in said enlarged openings, and a means to force air through said tubes to thereby force said slugs of material from the punch ends, said tubes located in a common enclosure beneath said base with one of the ends of each tube open to the atmosphere, and a vacuum source connected to said enclosure to draw air through said tubes to thereby remove said slugs of material from said enclosure with a resultant generated current of air.

Claim 3

An improved interposer punch apparatus having a plurality of elongated punch elements, a head slidably supporting the punch elements, means to urge the punch elements in an extended position, a spring biased stripper plate carried by the head with apertures for receiving the lower ends of the punch elements, and a base for supporting a substrate to be punched and having apertures for receiving the lower ends of the punch elements, the improvement comprising a means in said base to forcible displace slugs of material punched from a substrate from the ends of said punch elements following a punching operation said means in said base including enlarged openings on the underside of said base associated with each of said apertures, a plurality of tubes positioned axially adjacent and below the associated said apertures in said base with the upper portions of said tubes located in said enlarged openings, and a means to force air through said tubes to thereby force said slugs of material from the punch ends, said tubes located in a common enclosure beneath said base with one of the ends of each tube open to the atmosphere, and a vacuum source connected to said enclosure to draw air through said tubes to thereby remove said slugs of material from said enclosure with a resultant generated current of air, said means to urge punch elements comprised of a plurality of elongated longitudinally slidable link inserts axially aligned with the respective said punch elements, each of said link inserts having a head and a stem portion, the head of said link inserts provided with a spherical surface with a radius of curvature significantly larger than the radius of said stem, said spherical surface of the head of each of said link elements terminating in a plane, a common chamber above said link inserts, said chamber having a substantially planar bottom wall, a diaphragm of resilient material overlying the upper ends of said link inserts and supported on said planar bottom wall of said chamber, the plane of said bottom wall and the plane of the termination of the spherical surfaces of said link elements substantially coinciding when said link inserts are positioned to extend said punch elements, a source of air pressure maintaining the pressure in said chamber above the atmospheric pressure thereby exerting a force against said link insert elements that urge said punch elements in extended position.

Claim 4

An improved interposer punch apparatus having a plurality of elongated punch elements, a head slidably supporting the punch elements, means to urge the punch elements in an extended position, a spring biased stripper plate carried by the head with apertures for receiving the lower ends of the punch elements, and a base for supporting a substrate to be punched and having apertures for receiving the lower ends of the punch elements, the improvement comprising a means in said base to forcible displace slugs of material punched from a substrate from the ends of said punch elements following a punching operation said means in said base including enlarged openings on the underside of said base associated with each of said apertures, a plurality of tubes positioned axially adjacent and below the associated said apertures in said base with the upper portions of said tubes located in said enlarged openings, and a means to force air through said tubes to thereby force said slugs of material from the punch ends, said tubes located in a common enclosure beneath said base with one of the ends of each tube open to the atmosphere, and a vacuum source connected to said enclosure to draw air through said tubes to thereby remove said slugs of material from said enclosure with a resultant generated current of air, said means to urge punch elements comprised of a plurality of elongated longitudinally slidable link inserts axially aligned with the respective said punch elements, each of said link inserts having a head and a stem portion, the head of said link inserts provided with a spherical surface with a radius of curvature significantly larger than the radius of said stem, said spherical surface of the head of each of said link elements terminating in a plane, a common chamber above said link inserts, said chamber having a substantially planar bottom wall, a diaphragm of resilient material overlying the upper ends of said link inserts and supported on said planar bottom wall of said chamber, the plane of said bottom wall and the plane of the termination of the spherical surfaces of said link elements substantially coinciding when said link inserts are positioned to extend said punch elements, a source of air pressure maintaining the pressure in said chamber above the atmospheric pressure thereby exerting a force against said link insert elements that urge said punch elements in extended position.

Claim 5

The punch apparatus of claim 2 which further includes a pressure sensor for sensing the pressure within said chamber, thereby providing an indication of the presence or absence of a leak in said diaphragm.

Claim 6

The punch apparatus of claim 2 which further includes a means for detecting whether or not individual punch elements are broken.

Claim 7

The punch apparatus of claim 4 wherein said means for detecting broken punch elements includes a plurality of sensors positioned over said plurality of link inserts, and adapted to sense whether or not said link insert elements move upwardly.