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US4425159A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of using partial combustion burners

Assignee: Individual
•
Filing: 1974-07-08
•
Granted: 1984-01-10
•
Expires: 1994-07-08
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Abstract

Abstract A hydrocarbon fuel is reacted with molecular oxygen in a burner to produce a gaseous mixture which is chemically reducing, the reactants being surrounded in the burner by a co-axial mantle of cooling gases produced by mixing a hydrocarbon with a gas containing carbon dioxide and/or water vapor. Reactants and cooling gas may subsequently be mixed to form the product gas which may be used in an iron ore reduction plant.

Inventors

  • 👤 Ivor G. Nixon

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 14:37
CPC Classifications
C; C01; C01B; C01B3/00; C01B3/02; C01B3/32; C01B3/34; C01B3/38; C01B3/36; C01B3/363; C01B3/382; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/584

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 75 words
In a method for operating a burner in which a hydrocarbon fuel is reacted with molecular oxygen to produce a product gas which is a chemically reducing gaseous mixture, the improvement which comprises: a. surrounding a mixture of a first hydrocarbon fuel and molecular oxygen in said burner with a co-axial mantle of cooling gases; and b. producing said cooling gases by mixing a second hydrocarbon with a gas containing carbon dioxide and/or water vapor.
Claim 2
Dependent Claim 75 words
In a method for operating a burner in which a hydrocarbon fuel is reacted with molecular oxygen to produce a product gas which is a chemically reducing gaseous mixture, the improvement which comprises: a. surrounding a mixture of a first hydrocarbon fuel and molecular oxygen in said burner with a co-axial mantle of cooling gases; and b. producing said cooling gases by mixing a second hydrocarbon with a gas containing carbon dioxide and/or water vapor.
Claim 3
Dependent Claim 29 words
Method according to claim 1, in which said first hydrocarbon fuel and molecular oxygen are mixed with said cooling gases before leaving said burner to form a product gas.
Claim 4
Dependent Claim 27 words
Method according to claim 2, in which said product gas is passed over a catalyst to increase the reducing properties of said gas after leaving said burner.
Claim 5
Dependent Claim 13 words
Method according to claim 3, in which said catalyst is a nickel compound.
Claim 6
Dependent Claim 28 words
Method according to claim 3, in which said catalyst is regenerated by blast-furnace or other iron ore reduction plant top gas at a temperature of above 700° C.
Claim 7
Dependent Claim 21 words
Method according to claim 1 in which said product gas has a temperature of about 1200° C. to about 1400° C.
Claim 8
Dependent Claim 27 words
Method according to claim 1, in which said gas containing carbon dioxide and/or water vapor is a blast furnace or other iron ore reduction plant top gas.
Claim 9
Dependent Claim 23 words
Method according to claim 1 in which either of said first hydrocarbon and said second hydrocarbon contains from 1 to 13 carbon atoms.
Claim 10
Dependent Claim 19 words
Method according to claim 1 in which either of said first hydrocarbon and said second hydrocarbon is natural gas.
Claim 11
Dependent Claim 42 words
Method according to claim 1 in which said cooling gases have an oxygen balance higher than that required for optimum autogeneous reaction, and said first hydrocarbon fuel and molecular oxygen have an oxygen balance lower than that required for optimum autogeneous reaction.
Claim 12
Dependent Claim 41 words
Method according to claim 1, in which said cooling gases have an oxygen balance lower than that required for optimum autogeneous reaction, and said hydrocarbon fuel and molecular oxygen have an oxygen balance higher than that required for optimum autogeneous reaction.
Claim 13
Dependent Claim 17 words
Method according to claim 1, in which said co-axial mantle of cooling gases has a rotary motion.
Claim 14
Dependent Claim 27 words
Method according to claim 1, in which said second hydrocarbon is heated to above 300° C. before mixing with said gas containing carbon dioxide and/or water vapor.
Claim 15
Dependent Claim 27 words
Method according to claim 1, in which said gas containing carbon dioxide and/or water vapour is heated to above 300° C. before mixing with said second hydrocarbon.
Claim 16
Dependent Claim 35 words
Method according to claim 1, in which said second hydrocarbon and said gas containing carbon dioxide and/or water vapor are both heated before or after mixing to a temperature of from 700° to 1200° C.

References Cited (Backward Citations)

US2904417A Cited
US3912502A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1987-01-09 1987-07-11 1988-01-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1991-01-09 1991-07-11 1992-01-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1995-01-09 1995-07-11 1996-01-10 $7700.00 Window Closed / Lapsed

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