Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
268 words
A method of fabricating a glass waveguide for use in an optical circuit, said waveguide being formed of a substrate having laminated glass layers of different refractive indexes thereon, said method comprising the steps of: placing at least one substrate in a reaction vessel having a reacting section and depositing section, the inlet of said depositing section being in the vicinity of the outlet of said reacting section; establishing a temperature gradient in the depositing section of said reaction vessel which gradually decreases from the inlet to the outlet thereof, the temperature gradient in the vicinity of said substrate being within the range 1° C./cm to 20° C./cm; introducing glass forming gases into said reaction vessel, said glass forming gases comprising (1) halides of elements selected from the group consisting of Si and Ti, B, P and Ge, and (2) one of oxygen and steam; heating said glass forming gases, said glass forming gases being heated in a vapor phase to form fine glass particles by thermal oxidation or by hydrolysis, the reaction temperature at the inlet of said depositing section being selected so that said fine glass particles are formed by said glass forming gases; depositing said fine glass particles on said substrate; heating said substrate and deposited fine glass particles thereby vitrifying said particles into a transparent glass layer having a relatively high refractive index; removing portions of said transparent glass layer in accordance with a predetermined pattern to form a core for said waveguide; and covering said core with a material having a refractive index which is lower than the refractive index of said core.
Claim 2
Independent Claim
268 words
A method of fabricating a glass waveguide for use in an optical circuit, said waveguide being formed of a substrate having laminated glass layers of different refractive indexes thereon, said method comprising the steps of: placing at least one substrate in a reaction vessel having a reacting section and depositing section, the inlet of said depositing section being in the vicinity of the outlet of said reacting section; establishing a temperature gradient in the depositing section of said reaction vessel which gradually decreases from the inlet to the outlet thereof, the temperature gradient in the vicinity of said substrate being within the range 1° C./cm to 20° C./cm; introducing glass forming gases into said reaction vessel, said glass forming gases comprising (1) halides of elements selected from the group consisting of Si and Ti, B, P and Ge, and (2) one of oxygen and steam; heating said glass forming gases, said glass forming gases being heated in a vapor phase to form fine glass particles by thermal oxidation or by hydrolysis, the reaction temperature at the inlet of said depositing section being selected so that said fine glass particles are formed by said glass forming gases; depositing said fine glass particles on said substrate; heating said substrate and deposited fine glass particles thereby vitrifying said particles into a transparent glass layer having a relatively high refractive index; removing portions of said transparent glass layer in accordance with a predetermined pattern to form a core for said waveguide; and covering said core with a material having a refractive index which is lower than the refractive index of said core.
Claim 3
Dependent Claim
38 words
A method of fabricating a glass waveguide as claimed in claim 1, wherein said fine glass particles are formed by thermal oxidation, and wherein the temperature of said substrate is within the range from 800° to 1200° C.
Claim 4
Dependent Claim
27 words
A method of fabricating a glass waveguide as claimed in claim 2, wherein oxygen is introduced into said reaction vessel for flow in a predetermined direction therethrough.
Claim 5
Dependent Claim
37 words
A method of fabricating a glass waveguide as claimed in claim 1, wherein said fine glass particles are formed by hydrolysis, and wherein the temperature of said substrate is within the range from 600° to 1100° C.
Claim 6
Dependent Claim
27 words
A method of fabricating a glass waveguide as claimed in claim 4, wherein steam is introduced into said reaction vessel for flow in a predetermined direction therethrough.
Claim 7
Dependent Claim
60 words
A method of fabricating a glass waveguide as claimed in claim 1, wherein said glass forming gases are thermal-oxidized or hydrolyzed in the reacting section of said reaction vessel to form said fine glass particles, and wherein said at least one substrate is placed in the depositing section of said reaction vessel for deposition of said fine glass particles thereon.
Claim 8
Dependent Claim
21 words
A method according to claim 1, wherein said at least one substrate is made of one of silica glass and ceramic.
Claim 9
Dependent Claim
24 words
A method according to claim 1, wherein portions of said transparent glass layer are removed by a reactive sputter etching process employing Freon gas.