Flexible seal assembly

Claim 2

In a face seal assembly (10) for a joint (12) having a first member (15) pivotable about an axis (20) relative to a second member (16), the first member (15) having an annular recess (23) disposed about said axis (20) and the second member (16) having a sealing surface (22) confronting said recess (23), said seal assembly (10) being disposed in said recess (23) and including an annular seal (30) of flexible, wear resistant material and a metallic load spring (31), said seal (30) having an axially movable sealing portion (34) with an annular seal lip (38), and said spring (31) being disposed behind said sealing portion (34) and exerting a force for urging and maintaining said seal lip (38) in sealing engagement against said sealing surface (22), the improvement comprising: a rigid stiffener ring (40) molded into said sealing portion (34) of said seal (30), said stiffener ring (40) being of a construction and position within said sealing portion (34) sufficient for providing the sealing portion (34) with an intervening wall portion (41) separating the stiffener ring (40) from direct force transmitting contact with and from rubbing against the load spring (31) in response to axial movement of said sealing portion (34).

Claim 3

The seal assembly (10) of claim 1 wherein said stiffener ring (40) is substantially entirely embedded within said sealing portion (34) of said seal (30).

Claim 4

The seal assembly (10) of claim 2 wherein said stiffener ring (40) is formed of a material having a flex modulus of at least 700,000 p.s.i.

Claim 5

The seal assembly (10) of claim 2 wherein said stiffener ring (40) is formed of a polycarbonate material.

Claim 6

The seal assembly (10) of claim 4 wherein said polycarbonate material of said stiffener ring (40) is fiber reinforced.

Claim 7

The seal assembly (10) of claim 2 wherein said stiffener ring (40) is formed of a powdered metal.

Claim 8

The seal assembly (10) of claim 2 wherein said stiffener ring (40) has predetermined inner and outer diameters and said seal lip (38) has a diametral dimension intermediate said inner and outer diameters of said stiffener ring (40).

Claim 9

The seal assembly (10) of claim 2 including means (48) for venting oil from between said seal (30) and said recess (23).

Claim 10

The seal assembly (10) of claim 8 wherein said joint (12) includes an oil reservoir (50), a first cavity (46) is defined between said load spring (31) and said seal (30), said load spring (31) has an inner end portion (44) engageable against said wall portion (41) of the sealing portion (34), and said venting means (48) includes at least one radial groove (49) formed in said wall portion (41) of the sealing portion (34) and communicating said first cavity (46) with said oil reservoir (50).

Claim 11

The seal assembly (10) of claim 9 wherein said recess (23) has a bottom wall (26), a second cavity (47) is defined between said load spring (31) and said recess (23), and said venting means (48) includes a continuous oil passage (51) between said inner end portion (44) of the load spring (31) and the bottom wall (26) of the recess (23) and communicating said second cavity (47) with the oil reservoir (50).

Claim 12

The seal assembly (10) of claim 4 wherein said seal (30) includes a radially outer base portion (33) non-rotatably engaged against said recess (23) and a flexible connecting portion (35) extending from and axially movably connecting said sealing portion (34) to said base portion (33).

Claim 13

The seal assembly (10) of claim 11 wherein said recess (23) has a predetermined inner diametral dimension and said load spring (31) has a predetermined outer diametral dimension less than said inner dimension of said recess (23) and defines a radial gap (G) therebetween and said base portion (33) includes a radially inwardly extending flange (37) adjacent said load spring (31), said flange portion (37) being of a thickness (T) greater than said radial gap (G).

Claim 14

In a face seal assembly (10) of a joint (12) having a first member (15) and a second member (16) rotatably about and axially moveable along an axis (20) relative to each other, the first member (15) having an annular recess (23) disposed about said axis (20) defining a bottom wall (26) and a sidewall (25), and the second member (16) having a sealing surface (22) confronting said recess (23), said seal assembly (10) having an annular seal (30) and a frusto-conical load spring (31) disposed within said recess (23), said seal (30) having a radially outer base portion (33), a radially inner sealing portion (34) and a flexible connection portion (35), said base portion (33) being non-rotatably engaged against said sidewall (25) and said bottom wall (26) of said recess (23), said sealing portion (34) having a seal lip (38) positionable against said sealing surface (22) of said second member (16) and said flexible connecting portion (35) extending between and movably connecting said sealing portion (34) to said base portion (33) to free said sealing portion (34) for axial movement with said second member (16), the improvement comprising: a rigid stiffener ring (40) substantially entirely embedded within said sealing portion (34), said stiffener ring (40) being of a construction and position within said sealing portion (34) sufficient for providing the sealing portion (34) with an intervening wall portion (41) separating the stiffener ring (40) from direct force transmitting contact with and rubbing contact against said load spring (31) in response to axial movement of said sealing portion (34).

Claim 15

In a face seal assembly (10) of a joint (12) having a first member (15) and a second member (16) rotatably about and axially moveable along an axis (20) relative to each other, the first member (15) having an annular recess (23) disposed about said axis (20) defining a bottom wall (26) and a sidewall (25), and the second member (16) having a sealing surface (22) confronting said recess (23), said seal assembly (10) having an annular seal (30) and a frusto-conical load spring (31) disposed within said recess (23), said seal (30) having a radially outer base portion (33), a radially inner sealing portion (34) and a flexible connection portion (35), said base portion (33) being non-rotatably engaged against said sidewall (25) and said bottom wall (26) of said recess (23), said sealing portion (34) having a seal lip (38) positionable against said sealing surface (22) of said second member (16) and said flexible connecting portion (35) extending between and movably connecting said sealing portion (34) to said base portion (33) to free said sealing portion (34) for axial movement with said second member (16), the improvement comprising: a rigid stiffener ring (40) substantially entirely embedded within said sealing portion (34), said stiffener ring (40) being of a construction and position within said sealing portion (34) sufficient for providing the sealing portion (34) with an intervening wall portion (41) separating the stiffener ring (40) from direct force transmitting contact with and rubbing contact against said load spring (31) in response to axial movement of said sealing portion (34).

Claim 16

The seal assembly (10) of claim 13 wherein said stiffener ring (40) is formed of an organic polycarbonate material.

Claim 17

The seal assembly (10) of claim 14 wherein said polycarbonate material of said stiffener ring (40) is glass reinforced.

Claim 18

The seal assembly (10) of claim 13 wherein said stiffener ring (40) is formed of a powdered metal.

Claim 19

The seal assembly (10) of claim 13 wherein said stiffener ring (40) has predetermined inner and outer diameters and said seal lip (38) has a diametral dimension intermediate said inner and outer diameters of said stiffener ring (40).

Claim 20

The seal assembly (10) of claim 13 wherein said frusto-conical spring (31) has an inner end portion (44) engageable against said wall portion (41) of said sealing portion (34) defining a first cavity (46) between said seal (30) and said spring (31) and said seal assembly includes means (48) for venting oil from said first cavity (46).

Claim 21

The seal assembly (10) of claim 18 wherein said venting means (48) includes at least one radial groove (49) formed in said wall portion (41) of the sealing portion (39) of said seal (30).

Claim 22

The seal assembly (10) of claim 19 wherein said venting means (48) includes means for maintaining predetermined minimum distance (D) between said bottom wall (26) of the recess (23) and the inner end portion (44) of the spring (31).

Claim 23

The seal assembly (10) of claim 13 wherein said sidewall (25) of the recess (23) has a predetermined inner diametral dimension and said load spring (31) has a predetermined outer diametral dimension less than said inner dimension of said recess (23) and defines a radial gap (G) therebetween, and said base portion (33) of the seal (30) has a radially inwardly extending flange (37) adjacent the bottom wall (26) of the recess (23), said flange (37) being of a thickness (T) greater than the radial gap (G) between said outer dimension of said spring (31) and the inner dimension of said sidewall (25) of the recess (23).